Donald Callahan

Donald Callahan Email and Phone Number

Senior Process Development Engineer at Phononic @ Phononic Inc
Donald Callahan's Location
Wake Forest, North Carolina, United States, United States
Donald Callahan's Contact Details

Donald Callahan work email

Donald Callahan personal email

n/a

Donald Callahan phone numbers

About Donald Callahan

25 Plus Years experience in the Electronics Assembly Arena. Responsibilities from Plant Management, Engineering Management, Quality Management and Program Management. Worked on Lean projects, Kaizen Projects, Product Development for Manufacturing and Transferring Product from one facility to another without the interruption of customer deliverables. Setup Engineering Department to support customer demand and deliverables. Ability to work with any diverse teams and drive solutions for the benefit of the company an employees alike. Customer focused with the ability to meet strict deadlines and plan accordingly.

Donald Callahan's Current Company Details
Phononic Inc

Phononic Inc

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Senior Process Development Engineer at Phononic
Donald Callahan Work Experience Details
  • Phononic Inc
    Operations Manager
    Phononic Inc Aug 2022 - Present
    Durham, Nc, Us
  • Phononic Inc
    Senior Product Development Engineer
    Phononic Inc Aug 2015 - Aug 2022
    Durham, Nc, Us
  • Asteelflash
    Engineering Director
    Asteelflash Dec 2011 - Jul 2015
    Neuilly Plaisance, Fr
    Responsible for all aspects of Engineering Development (ME, PE, Test Engineering) -10 Manufacturing Engineers -8 Process Engineers -Facility Management Staff -7 Test Engineers (Including 2 Test Managers) Interfacing with Corporate Engineering Directors on overall Global Structure of Engineering Directives and initiatives to meet and stay current with demands of electronic assemblies, not limited to - Chip on Board, Underfill, 01005 processing, DOE Testing, etc. Labor Quoting Analysis/Approval for Customer Product (Material/Labor) content CAPEX Budgeting for all internal processing Equipment. Monthly KPI Reporting to Corporate – With improvement planning Responsible for Department Directives – Metrics, Priorities, Structure Key Customer contact for clarity of product, development & issue resolution DFT/DFM Coordination for Customer Development Logistics Development/Quality Control Development and Implementation Development of overall NPI Process across the factory disciplines Labor analysis for factory model development and implementation Responsible for OTD of customer products and understanding of manufacturing constraints
  • Utc Aerospace Systems
    Quality Engineer
    Utc Aerospace Systems 2007 - 2011
    Charlotte, Nc, Us
    Responsible for the Quality of the Avionics Electronics Department. Hold CIT – Customer Improvement Team Meetings on a weekly basis to review any customer returns and Review process work instructions. Provide monthly CAB reporting to Senior Management on status of Electronics area. Perform all RRCA – Relentless Root Cause Analysis on process related customer returns. Monitor and Measure processes for CpK of 1.33 or greater. Perform PFMEA and DFMEA on new products and existing product issues. Interface with Service Center on all customer related issues.
  • Flextronics
    Process Engineering Manager
    Flextronics Jan 2000 - Jun 2007
    Austin, Texas, Us
    Responsible for all Maintenance Processes, Equipment Selection, Maintenance TPM, Process Engineering staff, Product Engineers, Line Technicians, SMT Programmers and AOI Equipment Programmers. Daily Work Order Generation, Preventive Maintenance and Equipment Analysis.Setup Maintenance Training Schedule for Technical Staff as well as Production Coordination during machine down time. Development, document and ensure all required documentation is accurate to build product through the facility. Introduce new surface mount assembly (SMA) processes required to fulfill customer and internal quality standards including yield projections. Review all customer quality requirements as well as how this will be presented during manufacturing. Setup the work instructions for operations personnel to ensure all customer demands are met.Analyze defect data on a daily basis to find the root cause to increase FPY.Create Pareto charts on parametric data to determine which items were causing the most issues.Followed through on all 8D reports to satisfy customer concerns. Analyzed and reviewed failure data on the manufacturing floor to determine where improvements could be made.Oversee the creation of all SMT programs/databases used for production.Developed an under fill process for the celluar phone platform manufacturing.Setup studies to determine if the process was the problem and/or if there were individual differences.Developed an AOI Pre-Reflow process for analysis on all products as well as feedback for equipment calibrations.This created a 5% increase in FPY within the first 3 months of implementation.

Donald Callahan Skills

Manufacturing Electronics Product Development Lean Manufacturing Continuous Improvement Cross Functional Team Leadership Process Engineering Testing Six Sigma Engineering Engineering Management Root Cause Analysis Process Improvement Iso Windows Kaizen C++ Html C Java

Donald Callahan Education Details

  • University Of Phoenix
    University Of Phoenix
    General

Frequently Asked Questions about Donald Callahan

What company does Donald Callahan work for?

Donald Callahan works for Phononic Inc

What is Donald Callahan's role at the current company?

Donald Callahan's current role is Senior Process Development Engineer at Phononic.

What is Donald Callahan's email address?

Donald Callahan's email address is do****@****nic.com

What is Donald Callahan's direct phone number?

Donald Callahan's direct phone number is +191990*****

What schools did Donald Callahan attend?

Donald Callahan attended University Of Phoenix.

What are some of Donald Callahan's interests?

Donald Callahan has interest in Economic Empowerment, Environment, Disaster And Humanitarian Relief, Animal Welfare, Hunting, Fishing.

What skills is Donald Callahan known for?

Donald Callahan has skills like Manufacturing, Electronics, Product Development, Lean Manufacturing, Continuous Improvement, Cross Functional Team Leadership, Process Engineering, Testing, Six Sigma, Engineering, Engineering Management, Root Cause Analysis.

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