Dongye Lu, Peng Email & Phone Number

Canada

Brampton, Ontario, Canada

 Led project of process optimization on packing system and increased line productivity by 100% Investigated old packing technology and limitations, designed new packing system, built testingprototypes and optimized for massive production Responsible for planning, scheduling, budgeting, project control, and risk control to ensure the projectwas managed for completion before the desired deadline Implemented new packing system that reduced the budget by 80% Proposed manufacturing process improvement on better machine setups by running production trials,collecting data, and performing statistical (Cpk) analysis on the physical properties of products Collaborated closely with maintenance and production team on arranging schedules of testing trials andequipment installation to meet target deadlines Troubleshot process and equipment issues on a daily basis

Guelph, Ontario

 Collaborate with cross-functional group and support the production process improvements regarding quality inspections and cost improvement initiatives Troubleshoot machine issues on the production line and optimize manufacturing process with poke-yokes, which involves massive designs of tooling and gauging and fixtures utilizing SolidWorks and AutoCAD Demonstrate excellent understanding of machining process and tooling by managing tool list, tool path, pre-set tooling sheet; prepare operator working instructions(SWI) and ODS/FODS documentation to ensure accuracy and conformance to actual procedures  Update process specifications of manufacturing operations based on engineering studies or change on customer blueprint applying GD&T and design of experiment expertise Coordinate and implement quality control objectives in APQP, activities and procedures to resolve production issues, maximize reliability and minimize costs Lead daily material review board (MRB) meeting and performed FMEA with 5 whys to derive the root cause of non-conforming(NC) products; create SWIs and tooling to quantify failure modes of NC parts, collected data and developed statistics to prioritize problem solving objectives and resulted in over 50% reduction of product failures Mentoring Co-op students to assist on daily tasks Deep understanding of CNC lathe, hobbling, spline rolling, gear grinding, milling and laser marking operation  Save cost from cycle time reduction by reviewing turning operation with lead manufacturing engineer, and prepared CAT (cost action team) documentation  Designed error proofing systems and rabbits for each manufacturing operation to reduce occurrence of machine failures and extend tool life  Extracted historical data of gear parameters from database, performed tool life study and developed gear chamfer specifications with knowledge of SPC and data analyzing skills Perform Kaizen projects to improve safety, quality, productivity, efficiency

Ontario, Canada

• Demonstrated strong communication and leadership skills through 4-month experience of interviewing stakeholders; obtained project opportunity from OEI• Inspected on-site infrastructures of customer and collected 1-year data over 625 equipment from SCADA, operational records and equipment inventories with a team of two• Organized intensive data by Excel, computed power calculations for pumps, blowers and compressors and generated bar charts, pie charts and time series plots of plant load profile for energy use breakdown analysis • Identified opportunities for energy savings on aeration process ($179,600) and the main pump house ($215,550) by providing technical directions• Collaborated effectively with customer for project scope and timeline; prepared technical reports and proposals and delivered presentations to the customer

Ontario, Canada

• Recognized for excellent job done on the internship and was hired by showing initiative and problem-solving skills• Researched simulation methodology of heat exchanger core plate calibration and designed experiments, verified, collected measurements and identified solutions for existing issues; resulting in proposal of accurate measurement system• Demonstrated excellent communication skills by collaborating effectively with co-workers in multiple departments for GR&R data collection of the core plate fixture• Verified the consistency of measurement system and provided proposal of modifying core plate measuring fixture for further improvements regarding the user experience

Ontario, Canada

• Involved in the prototyping and PPAP process of IGBT battery cooler; conducted FMEA to derive the root cause of misalignment, leakage and damage of coolers, identified areas for improvements and resulted in reduction of product failures• Demonstrated hands-on machine shop experience by making sample mold for FMEA and prototype fixture using band saw and milling machine, and utilizing microscope for inspection in detail• Designed brazing assembly fixtures with a CAD designer for BMW WCAC prototypes; eliminated leakage by solving alignment issue of the assembly• Proposed modifications on a gauge fixture through GD&T analysis to improve the accuracy of a quality test of prototype coolers• Responsible for raw material ordering and time negotiation for deliveries• Experienced with DFMEA; knowledgeable of APQP, ISO14001, and TS16949 standards • Proven ability to manage multiple projects and time to meet requirements and deadlines

Bachelor Of Engineering (B.Eng.), Mechanical Engineering Co-Op Program, Minor In Economics, 3.7

Activities and Societies: SELECT leadership program

Master Of Engineering Design, Process And Production Systems, 3.9