Dorian Ilyes Email & Phone Number

Kecskemét, Hungary

Gemba Engineering Toolbox is a business that is specialized in producing and distributing tools required for creating LEAN production. Our aim is to enable specialists managing process improvement projects to find with us each and every materials included in the Visual Management toolkit.We have more than 15 years of experience in the field of automotive industry and processing industry. We know exactly what our customers need, we understand them, and we deliver ready-made solutions for them. We are proud to have hundreds of buyers all around the world who are satisfied with our high quality products and our flexible customer and delivery services. Our mission at Gemba Engineering Toolbox is to provide a full range of services for Kaizen Teams both in Europe and in the Asian region.

Kecskemét

Managing the assembly plant. Production of windstop for convertible cars, production and assembly of car lifters, assembly of roofs, both OEM and aftermarket production for car manufacturers such as BMW, Audi, Peugeot, Opel, etc., management of a workforce of 200, setting up assembly teams, coordination of service teams, supply chain management for continuous production. Designing the layout of the production area for an ideal material flow. 5S implementation, PDCA implementation on production cells, kanban use, designing production cells with one piece material flow, implementing standard work instructions and standard work sheets and quality instructions. Introduction of a production supermarket. Introduction of fault analysis and poka-yoke in production cells.

Kiskunfélegyháza

Management of a plant of thermoplastic, where plastic injection moulding was mainly used for the production of clear lamp covers from PC, PMMA and SAN. Extrusion of semi-finished products from transparent raw materials and thermoforming from transparent raw materials. Coordinating production according to manufacturing requirements in 3 shift work schedule. Reduction of die change times from 6.5 hours to less than 1 hour with SMED project, thus increasing efficiency and reducing WIP inventories. SAP implementation in production. Achieve production targets, introducing corrective actions in case of deviations, checking. Implement and operate a production data collection system (PDS) and initiate efficiency measures based on the data. Full implementation of technology-appropriate production investments, from design to series operation, development of a raw material supply system, recycling of production waste!

Kecskemét

Injection moulding technology engineer rubber injection moulding area, automotive simmering productionRelocation and launch of the injection moulding technology from the headquarters in Germany, technology engineering, preparation, monitoring and modification of operations and process instructions. Tool repairs and setting up of a tool maintenance workshop.

Jászberény

EPS plant process engineer/operatorOperation and supervision of EPS forming machines, operation and supervision of pre-expanders and calibrators, operation and supervision of high pressure steam boilers.Production of packaging materials for Electrolux and Samsung products using forming tools. Installation and operation of a block foaming machine, installation and commissioning of a construction foam cutting line.

Jászberény, Jász-Nagykun-Szolnok, Hungary

Start-up of production in injection moulding plant, technological adjustment after mould repair, technological development of new products, series production, repair of technological problems.

Jaszbereny, Hungary

Management of the injection moulding plant:-preparing the shift schedule according to the production plan-Managing the production schedule, -Managing the production schedule, -Managing the team leaders and workers, -managing the work schedule, -managing the workforce and staff-managing shift breaks

Aszod, Hungary

Engineer’S Degree, Plastic Processing Engineer

High School, Electronics And Electrical