Douglas Maley

Douglas Maley Email and Phone Number

Manufacturing Technician @
Douglas Maley's Location
Rochester, New York Metropolitan Area, United States
Douglas Maley's Contact Details
About Douglas Maley

Highly flexible, reliable, and accomplished Engineering Technician with extensive experience in both domestic and international engineering technologies, testing support, quality control, laboratory management, vendor relations, and reporting. Earned two patents and recognized as expert in testing standards and methods, including thermal, vibration, and environmental testing across the areas of medical, industrial, and consumer goods. Demonstrated positive work ethic, result-driven, and an effective team player; able to collaborate with all levels of staff. Able to make sound decisions, with a strong sense of urgency amidst extremely high pressure situations.Specialties: Product TestingDesign of Experiments Materials Management Prototyping Record Keeping Report Writing

Douglas Maley's Current Company Details
Harris RF Communications

Harris Rf Communications

Manufacturing Technician
Douglas Maley Work Experience Details
  • Harris Rf Communications
    Manufacturing Technician
    Harris Rf Communications Aug 2018 - Present
    Rochester, New York Area
    Responsible for performing function associated with all manufacturing operations, including working with engineers in set-up and calibration tasksPerforming rework and quality testing related to the production of parts, components, OEM equipment, subassemblies and final assemblies.Use sophisticated programs to collect and evaluate operating data and to conduct adjustments to products, instruments, or equipment.Determines and may assist in developing methods and procedures to control… Show more Responsible for performing function associated with all manufacturing operations, including working with engineers in set-up and calibration tasksPerforming rework and quality testing related to the production of parts, components, OEM equipment, subassemblies and final assemblies.Use sophisticated programs to collect and evaluate operating data and to conduct adjustments to products, instruments, or equipment.Determines and may assist in developing methods and procedures to control or modify the manufacturing test process.Works with systems engineers in conducting experiments. Show less
  • My First Services ( Imagine Staffing Agency)
    Mechanical/Electrical Technician
    My First Services ( Imagine Staffing Agency) Mar 2018 - Present
    Buffalo, Ny
    Able to do light mechanical assembly and operate electrically powered compressor based experimental equipment.Ability to install and operate pressure and temperature measuring instrumentation.Familiarity with LabView data recording software.Experience in troubleshooting experimental test set ups
  • Harris Corporation
    Test Technician
    Harris Corporation Jun 2017 - Feb 2018
    Lee Road
    • Perform Acceptance and Qualification testing on AD (alignment drive) and FD (focus drive) actuators. The technician’s role is to observe, document results, and operate the test consoles and environmental chambers during the Endurance and Life testing.• The Acceptance and Qualifications tests consists of the following: Inspection of physical properties, Stiffness, Positional Accuracy (static, dynamic, Resolution, stability), Tilt and De-center, Insulation Resistance, Bonding Resistance… Show more • Perform Acceptance and Qualification testing on AD (alignment drive) and FD (focus drive) actuators. The technician’s role is to observe, document results, and operate the test consoles and environmental chambers during the Endurance and Life testing.• The Acceptance and Qualifications tests consists of the following: Inspection of physical properties, Stiffness, Positional Accuracy (static, dynamic, Resolution, stability), Tilt and De-center, Insulation Resistance, Bonding Resistance, CTE, Vibration, Endurance, and Life. Show less
  • Bosch Securities
    Technician
    Bosch Securities Feb 2017 - Jun 2017
    Fairport, New York
    • Glass Break Testing- A glass break detector uses an audio microphone to pick up the actual frequency of broken glass. If the detector hears broken glass an alarm will sound. Tests were performed on the Bosch Glass Break Detector to see if it meets performance capabilities. Detectors are placed at different distances from the glass fixture. Glass is broken to see if the detector alarms. Different glass materials, different glass sizes and competitor products were evaluated… Show more • Glass Break Testing- A glass break detector uses an audio microphone to pick up the actual frequency of broken glass. If the detector hears broken glass an alarm will sound. Tests were performed on the Bosch Glass Break Detector to see if it meets performance capabilities. Detectors are placed at different distances from the glass fixture. Glass is broken to see if the detector alarms. Different glass materials, different glass sizes and competitor products were evaluated. • Engineering Testing and Support- Performed tests on a variety of motion detector products to see if they meet detection performance capabilities. Walk tests, detection at high velocity, detection across boundary and within boundary, impact testing, and close in detection are some of the tests that were performed. Show less
  • Ortho Clinical Diagnostics
    Technologist 1
    Ortho Clinical Diagnostics Feb 2016 - Oct 2016
    Ortho-Clinical Diagnostics
    Responsibilities include solving technical problems that impact production flow and customer satisfaction related to raw materials (components), assembly, and test of instrument systems. Works collaboratively with other functional organizations to troubleshoot assembly issues, determine root cause, and drive corrective action. Interface with suppliers to improve raw material quality and to identify/implement replacements for obsolete components. Show more Responsibilities include solving technical problems that impact production flow and customer satisfaction related to raw materials (components), assembly, and test of instrument systems. Works collaboratively with other functional organizations to troubleshoot assembly issues, determine root cause, and drive corrective action. Interface with suppliers to improve raw material quality and to identify/implement replacements for obsolete components. Show less
  • Bausch & Lomb
    Plastics Process Technician
    Bausch & Lomb May 2015 - Feb 2016
    Goodman Street
    Key Responsibilities: Perform mold audits, tooling audits, and trouble shoot molding problems.
  • Carestream Health
    Quality Assurance Technician
    Carestream Health Oct 2013 - May 2015
    Rochester, Ny
    Key Responsibilities:Executed test protocols and conducted lab/pilot experiments on DRX and CR radiology equipment, utilizing statistics and scientific methods.Observed computer monitor screen during software program test to detect error codes or interruption of program and provided detailed documentation.
  • Trialon (Delphi)
    Materials Engineering Technician
    Trialon (Delphi) Jan 2013 - Oct 2013
    Lockport, New York
    (A) Preparation of metallic and polymeric samples for microscopic examination under an optical stereoscope and metallograph. (B) Measurement of mechanical and physical properties of test materials.(C) Interpretation of results.(D) Preparation of reports to communicate the results to customers.(E) Create/update/revise technical Job Instructions for specific testing.(F) Interface with customers with regard to test methods, defining request requirements and discussing test… Show more (A) Preparation of metallic and polymeric samples for microscopic examination under an optical stereoscope and metallograph. (B) Measurement of mechanical and physical properties of test materials.(C) Interpretation of results.(D) Preparation of reports to communicate the results to customers.(E) Create/update/revise technical Job Instructions for specific testing.(F) Interface with customers with regard to test methods, defining request requirements and discussing test results.(G) Adherence to the TS-16949 quality standard while working under laboratory scope and job instructions. Show less
  • Moog Inc.
    Senior Engineering Lab Technician
    Moog Inc. Jul 2012 - Jan 2013
    East Aurora, New York
    Conduct development and acceptance testing. Prepare informal test procedures and make test setups utilizing existing laboratory equipment and instrumentation as well as specially designed equipment.Perform the required operations to layout, construct, install and maintain diversified mechanical, hydraulic and electrical test equipment, systems, and power supplies used throughout the company. Possess a good knowledge of associated systems and an understanding of how equipment/systems… Show more Conduct development and acceptance testing. Prepare informal test procedures and make test setups utilizing existing laboratory equipment and instrumentation as well as specially designed equipment.Perform the required operations to layout, construct, install and maintain diversified mechanical, hydraulic and electrical test equipment, systems, and power supplies used throughout the company. Possess a good knowledge of associated systems and an understanding of how equipment/systems interact with product testing procedures. Show less
  • Carestream Health
    Quality Assurance Technician - Hardware And Software Testing
    Carestream Health Nov 2009 - Jul 2012
    Key Responsibilities: Executed test protocols and conducted lab/pilot experiments on DRX and CR radiology equipment, utilizing statistics and scientific methods. Observed computer monitor screen during software program test to detect error codes or interruption of program and provided detailed documentation.
  • Trison Business Solutions
    Mechanical Characterization Engineer
    Trison Business Solutions Jul 2011 - Oct 2011
    Rochester, New York
    Set-up and conduct mechanical characterization of polymeric and metallic materials for PEM Fuel Cell Design and Development.
  • Harris Rf Communications
    Engineering Technician
    Harris Rf Communications Aug 2007 - Mar 2009
    Key Responsibilities: Provided test support and troubleshooting across the Harris Engineering and Manufacturing business units. Developed high-quality 3-D models and prototype fixtures using the Eden Rapid Prototyping machine to aid product design and development efforts .Managed and maintained laboratory supplies and equipment in support of the engineering department Select Results: Drove quality control processes across the Engineering department through building prototype… Show more Key Responsibilities: Provided test support and troubleshooting across the Harris Engineering and Manufacturing business units. Developed high-quality 3-D models and prototype fixtures using the Eden Rapid Prototyping machine to aid product design and development efforts .Managed and maintained laboratory supplies and equipment in support of the engineering department Select Results: Drove quality control processes across the Engineering department through building prototype parts, assemblies and test fixtures.Ensured 100 percent adherence to manufacturer's specifications for test equipment maintenance within the Calibration department.Prompt communication of beta testing results of engineering models enabled modifications to be made, and product was available to market within pre-determined timeline. Show less
  • Structural Department, Etc Laboratories
    Project Technician
    Structural Department, Etc Laboratories Feb 2007 - Jul 2007
    Product Testing: Set up and conduct fenestration certification tests on commercial, industrial, and residential windows, doors, and skylights evaluating air leakage, water penetration, structural load, deflection under load and pressure cycling to access conformance to the ANSI, AAMA, and WDMA test standards and requirements of several national, international and federal agencies.Review and confirm bill of materials.Review and verify assembly and detail drawings.Product Definition:… Show more Product Testing: Set up and conduct fenestration certification tests on commercial, industrial, and residential windows, doors, and skylights evaluating air leakage, water penetration, structural load, deflection under load and pressure cycling to access conformance to the ANSI, AAMA, and WDMA test standards and requirements of several national, international and federal agencies.Review and confirm bill of materials.Review and verify assembly and detail drawings.Product Definition: Deconstruct product, inventory all parts of product, and document product description of test specimen. Report writing: Summarize, verify, and interpret test results. Produce report in accordance with prescribed standards and practices. Show less
  • Eastman Kodak Co
    Engineer/ Senior Engineering Technician
    Eastman Kodak Co Jan 1989 - Oct 2006
    Researched, developed, and implemented solutions used in high volume manufacturing. Provided manufacturing support by evaluating and recommending sealing technology solutions to successfully and reliably produce fuel cells, meeting aggressive time constraints to successfully produce 250 prototype fuel cells.Developed cost reduction initiatives and process improvement recommendations.Worked as a part of a quality improvement team to develop innovative process solutions for… Show more Researched, developed, and implemented solutions used in high volume manufacturing. Provided manufacturing support by evaluating and recommending sealing technology solutions to successfully and reliably produce fuel cells, meeting aggressive time constraints to successfully produce 250 prototype fuel cells.Developed cost reduction initiatives and process improvement recommendations.Worked as a part of a quality improvement team to develop innovative process solutions for manufacturing areas. Proficient in various technologies used in ultrasonic welding, vibration welding, heat sealing, dielectric heating, induction, microwave and infrared welding.Served as worldwide contact person; for ultrasonic sealing technology solutions. Recognized as "Internal Expert" [at Eastman Kodak] for sealing and joining technologies. Supported production internationally, which required superior verbal dialogue along with written procedures to train overseas partners for successful manufacturing yield rates. Consulted with prospective customers to identify application requirements and required design features, for sealing and process control parameters. Collaborated with design and shop personnel to fabricate, and debug fixtures used in a variety of high volume production environments including fuel cells, thermal media cartridges, dental x-ray packets, and single use cameras. Produced and published technical reports as needed to include: project status reports, procedures, and test plans.Worked as a part of a project team to develop an efficient, successful process, resulting in a measurable quality improvement from 55% to 90% on thermal media cartridge manufacturing. Interfaced with third party suppliers to develop stable, reliable processes to meet customer requirements.Managed and maintained technical equipment in a laboratory environment. Show less
  • Eastman Kodak Co
    Technician
    Eastman Kodak Co Jan 1985 - Jan 1989
    Developed methods and procedures for fixture and sample making. Identified and recommended equipment needs. Managed work orders and record-keeping system. Fabricated samples, and monitored component inventory.Completed quality assurance testing, documented and analyzed data, and reported test results.
  • Eastman Kodak Co
    Design Technician
    Eastman Kodak Co Jan 1981 - Jan 1985
    Troubleshoot the reliability of the Finisher-Binder components. Trained assembly personnel in the final adjustment procedures for machine setup.Performed thermal testing, compressor evaluations, cylinder timings, bearing life tests, and static electricity investigations.
  • Eastman Kodak Company
    Senior Engineering Technician
    Eastman Kodak Company Jan 1981 - Jan 2006
    Researched, recommended and implemented plastic sealing and joining technology solutions for usage in high-volume manufacturing facilities worldwide Provided manufacturing support by evaluating and advising on sealing technology solutions to successfully and reliably produce fuel cells Engaged prospective customers to create application requirements and design features for the development of sealing and process control parameters Collaborated with R&D, Quality Control and… Show more Researched, recommended and implemented plastic sealing and joining technology solutions for usage in high-volume manufacturing facilities worldwide Provided manufacturing support by evaluating and advising on sealing technology solutions to successfully and reliably produce fuel cells Engaged prospective customers to create application requirements and design features for the development of sealing and process control parameters Collaborated with R&D, Quality Control and Production areas to fabricate and debug fixtures such as fuel cells, thermal media cartridges, dental x-ray packets and single-use cameras Recommended capital equipment purchases for the Sealing lab, based on extensive research Select Results: Co-developed an efficient process that nearly doubled measurable quality improvement from 55% to 90% on thermal media cartridge manufacturing Recognized as the worldwide contact person; for ultrasonic sealing technology solutions Met aggressive time constraints to successfully produce 250 prototype fuel cells in customer driven timeframe Show less

Douglas Maley Skills

Six Sigma Lean Manufacturing Manufacturing Engineering Root Cause Analysis Report Writing Troubleshooting Process Improvement Materials Engineering Quality Assurance Product Design Software Mechanical Engineering Microsoft Office Testing Manufacturing Design Of Experiments Materials Management Product Development Quality Control Process Engineering Spc Materials Science

Douglas Maley Education Details

Frequently Asked Questions about Douglas Maley

What company does Douglas Maley work for?

Douglas Maley works for Harris Rf Communications

What is Douglas Maley's role at the current company?

Douglas Maley's current role is Manufacturing Technician.

What is Douglas Maley's email address?

Douglas Maley's email address is do****@****ics.com

What schools did Douglas Maley attend?

Douglas Maley attended Rochester Institute Of Technology, Alfred State College - Suny College Of Technology.

What skills is Douglas Maley known for?

Douglas Maley has skills like Six Sigma, Lean Manufacturing, Manufacturing Engineering, Root Cause Analysis, Report Writing, Troubleshooting, Process Improvement, Materials, Engineering, Quality Assurance, Product Design, Software.

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