Douglas Maley Email & Phone Number

Rochester, New York Area

Responsible for performing function associated with all manufacturing operations, including working with engineers in set-up and calibration tasksPerforming rework and quality testing related to the production of parts, components, OEM equipment, subassemblies and final assemblies.Use sophisticated programs to collect and evaluate operating data and to conduct adjustments to products, instruments, or equipment.Determines and may assist in developing methods and procedures to control… Show more Responsible for performing function associated with all manufacturing operations, including working with engineers in set-up and calibration tasksPerforming rework and quality testing related to the production of parts, components, OEM equipment, subassemblies and final assemblies.Use sophisticated programs to collect and evaluate operating data and to conduct adjustments to products, instruments, or equipment.Determines and may assist in developing methods and procedures to control or modify the manufacturing test process.Works with systems engineers in conducting experiments. Show less

Buffalo, Ny

Able to do light mechanical assembly and operate electrically powered compressor based experimental equipment.Ability to install and operate pressure and temperature measuring instrumentation.Familiarity with LabView data recording software.Experience in troubleshooting experimental test set ups

Lee Road

• Perform Acceptance and Qualification testing on AD (alignment drive) and FD (focus drive) actuators. The technician’s role is to observe, document results, and operate the test consoles and environmental chambers during the Endurance and Life testing.• The Acceptance and Qualifications tests consists of the following: Inspection of physical properties, Stiffness, Positional Accuracy (static, dynamic, Resolution, stability), Tilt and De-center, Insulation Resistance, Bonding Resistance… Show more • Perform Acceptance and Qualification testing on AD (alignment drive) and FD (focus drive) actuators. The technician’s role is to observe, document results, and operate the test consoles and environmental chambers during the Endurance and Life testing.• The Acceptance and Qualifications tests consists of the following: Inspection of physical properties, Stiffness, Positional Accuracy (static, dynamic, Resolution, stability), Tilt and De-center, Insulation Resistance, Bonding Resistance, CTE, Vibration, Endurance, and Life. Show less

Fairport, New York

• Glass Break Testing- A glass break detector uses an audio microphone to pick up the actual frequency of broken glass. If the detector hears broken glass an alarm will sound. Tests were performed on the Bosch Glass Break Detector to see if it meets performance capabilities. Detectors are placed at different distances from the glass fixture. Glass is broken to see if the detector alarms. Different glass materials, different glass sizes and competitor products were evaluated… Show more • Glass Break Testing- A glass break detector uses an audio microphone to pick up the actual frequency of broken glass. If the detector hears broken glass an alarm will sound. Tests were performed on the Bosch Glass Break Detector to see if it meets performance capabilities. Detectors are placed at different distances from the glass fixture. Glass is broken to see if the detector alarms. Different glass materials, different glass sizes and competitor products were evaluated. • Engineering Testing and Support- Performed tests on a variety of motion detector products to see if they meet detection performance capabilities. Walk tests, detection at high velocity, detection across boundary and within boundary, impact testing, and close in detection are some of the tests that were performed. Show less

Ortho-Clinical Diagnostics

Responsibilities include solving technical problems that impact production flow and customer satisfaction related to raw materials (components), assembly, and test of instrument systems. Works collaboratively with other functional organizations to troubleshoot assembly issues, determine root cause, and drive corrective action. Interface with suppliers to improve raw material quality and to identify/implement replacements for obsolete components. Show more Responsibilities include solving technical problems that impact production flow and customer satisfaction related to raw materials (components), assembly, and test of instrument systems. Works collaboratively with other functional organizations to troubleshoot assembly issues, determine root cause, and drive corrective action. Interface with suppliers to improve raw material quality and to identify/implement replacements for obsolete components. Show less

Goodman Street

Key Responsibilities: Perform mold audits, tooling audits, and trouble shoot molding problems.

Rochester, Ny

Key Responsibilities:Executed test protocols and conducted lab/pilot experiments on DRX and CR radiology equipment, utilizing statistics and scientific methods.Observed computer monitor screen during software program test to detect error codes or interruption of program and provided detailed documentation.

Lockport, New York

(A) Preparation of metallic and polymeric samples for microscopic examination under an optical stereoscope and metallograph. (B) Measurement of mechanical and physical properties of test materials.(C) Interpretation of results.(D) Preparation of reports to communicate the results to customers.(E) Create/update/revise technical Job Instructions for specific testing.(F) Interface with customers with regard to test methods, defining request requirements and discussing test… Show more (A) Preparation of metallic and polymeric samples for microscopic examination under an optical stereoscope and metallograph. (B) Measurement of mechanical and physical properties of test materials.(C) Interpretation of results.(D) Preparation of reports to communicate the results to customers.(E) Create/update/revise technical Job Instructions for specific testing.(F) Interface with customers with regard to test methods, defining request requirements and discussing test results.(G) Adherence to the TS-16949 quality standard while working under laboratory scope and job instructions. Show less

East Aurora, New York

Conduct development and acceptance testing. Prepare informal test procedures and make test setups utilizing existing laboratory equipment and instrumentation as well as specially designed equipment.Perform the required operations to layout, construct, install and maintain diversified mechanical, hydraulic and electrical test equipment, systems, and power supplies used throughout the company. Possess a good knowledge of associated systems and an understanding of how equipment/systems… Show more Conduct development and acceptance testing. Prepare informal test procedures and make test setups utilizing existing laboratory equipment and instrumentation as well as specially designed equipment.Perform the required operations to layout, construct, install and maintain diversified mechanical, hydraulic and electrical test equipment, systems, and power supplies used throughout the company. Possess a good knowledge of associated systems and an understanding of how equipment/systems interact with product testing procedures. Show less

Key Responsibilities: Executed test protocols and conducted lab/pilot experiments on DRX and CR radiology equipment, utilizing statistics and scientific methods. Observed computer monitor screen during software program test to detect error codes or interruption of program and provided detailed documentation.

Rochester, New York

Set-up and conduct mechanical characterization of polymeric and metallic materials for PEM Fuel Cell Design and Development.

Key Responsibilities: Provided test support and troubleshooting across the Harris Engineering and Manufacturing business units. Developed high-quality 3-D models and prototype fixtures using the Eden Rapid Prototyping machine to aid product design and development efforts .Managed and maintained laboratory supplies and equipment in support of the engineering department Select Results: Drove quality control processes across the Engineering department through building prototype… Show more Key Responsibilities: Provided test support and troubleshooting across the Harris Engineering and Manufacturing business units. Developed high-quality 3-D models and prototype fixtures using the Eden Rapid Prototyping machine to aid product design and development efforts .Managed and maintained laboratory supplies and equipment in support of the engineering department Select Results: Drove quality control processes across the Engineering department through building prototype parts, assemblies and test fixtures.Ensured 100 percent adherence to manufacturer's specifications for test equipment maintenance within the Calibration department.Prompt communication of beta testing results of engineering models enabled modifications to be made, and product was available to market within pre-determined timeline. Show less

Product Testing: Set up and conduct fenestration certification tests on commercial, industrial, and residential windows, doors, and skylights evaluating air leakage, water penetration, structural load, deflection under load and pressure cycling to access conformance to the ANSI, AAMA, and WDMA test standards and requirements of several national, international and federal agencies.Review and confirm bill of materials.Review and verify assembly and detail drawings.Product Definition:… Show more Product Testing: Set up and conduct fenestration certification tests on commercial, industrial, and residential windows, doors, and skylights evaluating air leakage, water penetration, structural load, deflection under load and pressure cycling to access conformance to the ANSI, AAMA, and WDMA test standards and requirements of several national, international and federal agencies.Review and confirm bill of materials.Review and verify assembly and detail drawings.Product Definition: Deconstruct product, inventory all parts of product, and document product description of test specimen. Report writing: Summarize, verify, and interpret test results. Produce report in accordance with prescribed standards and practices. Show less

Researched, developed, and implemented solutions used in high volume manufacturing. Provided manufacturing support by evaluating and recommending sealing technology solutions to successfully and reliably produce fuel cells, meeting aggressive time constraints to successfully produce 250 prototype fuel cells.Developed cost reduction initiatives and process improvement recommendations.Worked as a part of a quality improvement team to develop innovative process solutions for… Show more Researched, developed, and implemented solutions used in high volume manufacturing. Provided manufacturing support by evaluating and recommending sealing technology solutions to successfully and reliably produce fuel cells, meeting aggressive time constraints to successfully produce 250 prototype fuel cells.Developed cost reduction initiatives and process improvement recommendations.Worked as a part of a quality improvement team to develop innovative process solutions for manufacturing areas. Proficient in various technologies used in ultrasonic welding, vibration welding, heat sealing, dielectric heating, induction, microwave and infrared welding.Served as worldwide contact person; for ultrasonic sealing technology solutions. Recognized as "Internal Expert" [at Eastman Kodak] for sealing and joining technologies. Supported production internationally, which required superior verbal dialogue along with written procedures to train overseas partners for successful manufacturing yield rates. Consulted with prospective customers to identify application requirements and required design features, for sealing and process control parameters. Collaborated with design and shop personnel to fabricate, and debug fixtures used in a variety of high volume production environments including fuel cells, thermal media cartridges, dental x-ray packets, and single use cameras. Produced and published technical reports as needed to include: project status reports, procedures, and test plans.Worked as a part of a project team to develop an efficient, successful process, resulting in a measurable quality improvement from 55% to 90% on thermal media cartridge manufacturing. Interfaced with third party suppliers to develop stable, reliable processes to meet customer requirements.Managed and maintained technical equipment in a laboratory environment. Show less

Developed methods and procedures for fixture and sample making. Identified and recommended equipment needs. Managed work orders and record-keeping system. Fabricated samples, and monitored component inventory.Completed quality assurance testing, documented and analyzed data, and reported test results.

Troubleshoot the reliability of the Finisher-Binder components. Trained assembly personnel in the final adjustment procedures for machine setup.Performed thermal testing, compressor evaluations, cylinder timings, bearing life tests, and static electricity investigations.

Researched, recommended and implemented plastic sealing and joining technology solutions for usage in high-volume manufacturing facilities worldwide Provided manufacturing support by evaluating and advising on sealing technology solutions to successfully and reliably produce fuel cells Engaged prospective customers to create application requirements and design features for the development of sealing and process control parameters Collaborated with R&D, Quality Control and… Show more Researched, recommended and implemented plastic sealing and joining technology solutions for usage in high-volume manufacturing facilities worldwide Provided manufacturing support by evaluating and advising on sealing technology solutions to successfully and reliably produce fuel cells Engaged prospective customers to create application requirements and design features for the development of sealing and process control parameters Collaborated with R&D, Quality Control and Production areas to fabricate and debug fixtures such as fuel cells, thermal media cartridges, dental x-ray packets and single-use cameras Recommended capital equipment purchases for the Sealing lab, based on extensive research Select Results: Co-developed an efficient process that nearly doubled measurable quality improvement from 55% to 90% on thermal media cartridge manufacturing Recognized as the worldwide contact person; for ultrasonic sealing technology solutions Met aggressive time constraints to successfully produce 250 prototype fuel cells in customer driven timeframe Show less

Bachelors Degree, Mechanical Engineering/Technology

Mechanical Engineering Technology

Associate Of Applied Science, Mechanical Technology