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Highly flexible, reliable, and accomplished Engineering Technician with extensive experience in both domestic and international engineering technologies, testing support, quality control, laboratory management, vendor relations, and reporting. Earned two patents and recognized as expert in testing standards and methods, including thermal, vibration, and environmental testing across the areas of medical, industrial, and consumer goods. Demonstrated positive work ethic, result-driven, and an effective team player; able to collaborate with all levels of staff. Able to make sound decisions, with a strong sense of urgency amidst extremely high pressure situations.Specialties: Product TestingDesign of Experiments Materials Management Prototyping Record Keeping Report Writing
Harris Rf Communications
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Manufacturing TechnicianHarris Rf Communications Aug 2018 - PresentRochester, New York AreaResponsible for performing function associated with all manufacturing operations, including working with engineers in set-up and calibration tasksPerforming rework and quality testing related to the production of parts, components, OEM equipment, subassemblies and final assemblies.Use sophisticated programs to collect and evaluate operating data and to conduct adjustments to products, instruments, or equipment.Determines and may assist in developing methods and procedures to control… Show more Responsible for performing function associated with all manufacturing operations, including working with engineers in set-up and calibration tasksPerforming rework and quality testing related to the production of parts, components, OEM equipment, subassemblies and final assemblies.Use sophisticated programs to collect and evaluate operating data and to conduct adjustments to products, instruments, or equipment.Determines and may assist in developing methods and procedures to control or modify the manufacturing test process.Works with systems engineers in conducting experiments. Show less
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Mechanical/Electrical TechnicianMy First Services ( Imagine Staffing Agency) Mar 2018 - PresentBuffalo, NyAble to do light mechanical assembly and operate electrically powered compressor based experimental equipment.Ability to install and operate pressure and temperature measuring instrumentation.Familiarity with LabView data recording software.Experience in troubleshooting experimental test set ups
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Test TechnicianHarris Corporation Jun 2017 - Feb 2018Lee Road• Perform Acceptance and Qualification testing on AD (alignment drive) and FD (focus drive) actuators. The technician’s role is to observe, document results, and operate the test consoles and environmental chambers during the Endurance and Life testing.• The Acceptance and Qualifications tests consists of the following: Inspection of physical properties, Stiffness, Positional Accuracy (static, dynamic, Resolution, stability), Tilt and De-center, Insulation Resistance, Bonding Resistance… Show more • Perform Acceptance and Qualification testing on AD (alignment drive) and FD (focus drive) actuators. The technician’s role is to observe, document results, and operate the test consoles and environmental chambers during the Endurance and Life testing.• The Acceptance and Qualifications tests consists of the following: Inspection of physical properties, Stiffness, Positional Accuracy (static, dynamic, Resolution, stability), Tilt and De-center, Insulation Resistance, Bonding Resistance, CTE, Vibration, Endurance, and Life. Show less -
TechnicianBosch Securities Feb 2017 - Jun 2017Fairport, New York• Glass Break Testing- A glass break detector uses an audio microphone to pick up the actual frequency of broken glass. If the detector hears broken glass an alarm will sound. Tests were performed on the Bosch Glass Break Detector to see if it meets performance capabilities. Detectors are placed at different distances from the glass fixture. Glass is broken to see if the detector alarms. Different glass materials, different glass sizes and competitor products were evaluated… Show more • Glass Break Testing- A glass break detector uses an audio microphone to pick up the actual frequency of broken glass. If the detector hears broken glass an alarm will sound. Tests were performed on the Bosch Glass Break Detector to see if it meets performance capabilities. Detectors are placed at different distances from the glass fixture. Glass is broken to see if the detector alarms. Different glass materials, different glass sizes and competitor products were evaluated. • Engineering Testing and Support- Performed tests on a variety of motion detector products to see if they meet detection performance capabilities. Walk tests, detection at high velocity, detection across boundary and within boundary, impact testing, and close in detection are some of the tests that were performed. Show less
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Technologist 1Ortho Clinical Diagnostics Feb 2016 - Oct 2016Ortho-Clinical DiagnosticsResponsibilities include solving technical problems that impact production flow and customer satisfaction related to raw materials (components), assembly, and test of instrument systems. Works collaboratively with other functional organizations to troubleshoot assembly issues, determine root cause, and drive corrective action. Interface with suppliers to improve raw material quality and to identify/implement replacements for obsolete components. Show more Responsibilities include solving technical problems that impact production flow and customer satisfaction related to raw materials (components), assembly, and test of instrument systems. Works collaboratively with other functional organizations to troubleshoot assembly issues, determine root cause, and drive corrective action. Interface with suppliers to improve raw material quality and to identify/implement replacements for obsolete components. Show less -
Plastics Process TechnicianBausch & Lomb May 2015 - Feb 2016Goodman StreetKey Responsibilities: Perform mold audits, tooling audits, and trouble shoot molding problems. -
Quality Assurance TechnicianCarestream Health Oct 2013 - May 2015Rochester, NyKey Responsibilities:Executed test protocols and conducted lab/pilot experiments on DRX and CR radiology equipment, utilizing statistics and scientific methods.Observed computer monitor screen during software program test to detect error codes or interruption of program and provided detailed documentation. -
Materials Engineering TechnicianTrialon (Delphi) Jan 2013 - Oct 2013Lockport, New York(A) Preparation of metallic and polymeric samples for microscopic examination under an optical stereoscope and metallograph. (B) Measurement of mechanical and physical properties of test materials.(C) Interpretation of results.(D) Preparation of reports to communicate the results to customers.(E) Create/update/revise technical Job Instructions for specific testing.(F) Interface with customers with regard to test methods, defining request requirements and discussing test… Show more (A) Preparation of metallic and polymeric samples for microscopic examination under an optical stereoscope and metallograph. (B) Measurement of mechanical and physical properties of test materials.(C) Interpretation of results.(D) Preparation of reports to communicate the results to customers.(E) Create/update/revise technical Job Instructions for specific testing.(F) Interface with customers with regard to test methods, defining request requirements and discussing test results.(G) Adherence to the TS-16949 quality standard while working under laboratory scope and job instructions. Show less
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Senior Engineering Lab TechnicianMoog Inc. Jul 2012 - Jan 2013East Aurora, New YorkConduct development and acceptance testing. Prepare informal test procedures and make test setups utilizing existing laboratory equipment and instrumentation as well as specially designed equipment.Perform the required operations to layout, construct, install and maintain diversified mechanical, hydraulic and electrical test equipment, systems, and power supplies used throughout the company. Possess a good knowledge of associated systems and an understanding of how equipment/systems… Show more Conduct development and acceptance testing. Prepare informal test procedures and make test setups utilizing existing laboratory equipment and instrumentation as well as specially designed equipment.Perform the required operations to layout, construct, install and maintain diversified mechanical, hydraulic and electrical test equipment, systems, and power supplies used throughout the company. Possess a good knowledge of associated systems and an understanding of how equipment/systems interact with product testing procedures. Show less -
Quality Assurance Technician - Hardware And Software TestingCarestream Health Nov 2009 - Jul 2012Key Responsibilities: Executed test protocols and conducted lab/pilot experiments on DRX and CR radiology equipment, utilizing statistics and scientific methods. Observed computer monitor screen during software program test to detect error codes or interruption of program and provided detailed documentation. -
Mechanical Characterization EngineerTrison Business Solutions Jul 2011 - Oct 2011Rochester, New YorkSet-up and conduct mechanical characterization of polymeric and metallic materials for PEM Fuel Cell Design and Development.
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Engineering TechnicianHarris Rf Communications Aug 2007 - Mar 2009Key Responsibilities: Provided test support and troubleshooting across the Harris Engineering and Manufacturing business units. Developed high-quality 3-D models and prototype fixtures using the Eden Rapid Prototyping machine to aid product design and development efforts .Managed and maintained laboratory supplies and equipment in support of the engineering department Select Results: Drove quality control processes across the Engineering department through building prototype… Show more Key Responsibilities: Provided test support and troubleshooting across the Harris Engineering and Manufacturing business units. Developed high-quality 3-D models and prototype fixtures using the Eden Rapid Prototyping machine to aid product design and development efforts .Managed and maintained laboratory supplies and equipment in support of the engineering department Select Results: Drove quality control processes across the Engineering department through building prototype parts, assemblies and test fixtures.Ensured 100 percent adherence to manufacturer's specifications for test equipment maintenance within the Calibration department.Prompt communication of beta testing results of engineering models enabled modifications to be made, and product was available to market within pre-determined timeline. Show less
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Project TechnicianStructural Department, Etc Laboratories Feb 2007 - Jul 2007Product Testing: Set up and conduct fenestration certification tests on commercial, industrial, and residential windows, doors, and skylights evaluating air leakage, water penetration, structural load, deflection under load and pressure cycling to access conformance to the ANSI, AAMA, and WDMA test standards and requirements of several national, international and federal agencies.Review and confirm bill of materials.Review and verify assembly and detail drawings.Product Definition:… Show more Product Testing: Set up and conduct fenestration certification tests on commercial, industrial, and residential windows, doors, and skylights evaluating air leakage, water penetration, structural load, deflection under load and pressure cycling to access conformance to the ANSI, AAMA, and WDMA test standards and requirements of several national, international and federal agencies.Review and confirm bill of materials.Review and verify assembly and detail drawings.Product Definition: Deconstruct product, inventory all parts of product, and document product description of test specimen. Report writing: Summarize, verify, and interpret test results. Produce report in accordance with prescribed standards and practices. Show less
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Engineer/ Senior Engineering TechnicianEastman Kodak Co Jan 1989 - Oct 2006Researched, developed, and implemented solutions used in high volume manufacturing. Provided manufacturing support by evaluating and recommending sealing technology solutions to successfully and reliably produce fuel cells, meeting aggressive time constraints to successfully produce 250 prototype fuel cells.Developed cost reduction initiatives and process improvement recommendations.Worked as a part of a quality improvement team to develop innovative process solutions for… Show more Researched, developed, and implemented solutions used in high volume manufacturing. Provided manufacturing support by evaluating and recommending sealing technology solutions to successfully and reliably produce fuel cells, meeting aggressive time constraints to successfully produce 250 prototype fuel cells.Developed cost reduction initiatives and process improvement recommendations.Worked as a part of a quality improvement team to develop innovative process solutions for manufacturing areas. Proficient in various technologies used in ultrasonic welding, vibration welding, heat sealing, dielectric heating, induction, microwave and infrared welding.Served as worldwide contact person; for ultrasonic sealing technology solutions. Recognized as "Internal Expert" [at Eastman Kodak] for sealing and joining technologies. Supported production internationally, which required superior verbal dialogue along with written procedures to train overseas partners for successful manufacturing yield rates. Consulted with prospective customers to identify application requirements and required design features, for sealing and process control parameters. Collaborated with design and shop personnel to fabricate, and debug fixtures used in a variety of high volume production environments including fuel cells, thermal media cartridges, dental x-ray packets, and single use cameras. Produced and published technical reports as needed to include: project status reports, procedures, and test plans.Worked as a part of a project team to develop an efficient, successful process, resulting in a measurable quality improvement from 55% to 90% on thermal media cartridge manufacturing. Interfaced with third party suppliers to develop stable, reliable processes to meet customer requirements.Managed and maintained technical equipment in a laboratory environment. Show less
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TechnicianEastman Kodak Co Jan 1985 - Jan 1989Developed methods and procedures for fixture and sample making. Identified and recommended equipment needs. Managed work orders and record-keeping system. Fabricated samples, and monitored component inventory.Completed quality assurance testing, documented and analyzed data, and reported test results.
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Design TechnicianEastman Kodak Co Jan 1981 - Jan 1985Troubleshoot the reliability of the Finisher-Binder components. Trained assembly personnel in the final adjustment procedures for machine setup.Performed thermal testing, compressor evaluations, cylinder timings, bearing life tests, and static electricity investigations.
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Senior Engineering TechnicianEastman Kodak Company Jan 1981 - Jan 2006Researched, recommended and implemented plastic sealing and joining technology solutions for usage in high-volume manufacturing facilities worldwide Provided manufacturing support by evaluating and advising on sealing technology solutions to successfully and reliably produce fuel cells Engaged prospective customers to create application requirements and design features for the development of sealing and process control parameters Collaborated with R&D, Quality Control and… Show more Researched, recommended and implemented plastic sealing and joining technology solutions for usage in high-volume manufacturing facilities worldwide Provided manufacturing support by evaluating and advising on sealing technology solutions to successfully and reliably produce fuel cells Engaged prospective customers to create application requirements and design features for the development of sealing and process control parameters Collaborated with R&D, Quality Control and Production areas to fabricate and debug fixtures such as fuel cells, thermal media cartridges, dental x-ray packets and single-use cameras Recommended capital equipment purchases for the Sealing lab, based on extensive research Select Results: Co-developed an efficient process that nearly doubled measurable quality improvement from 55% to 90% on thermal media cartridge manufacturing Recognized as the worldwide contact person; for ultrasonic sealing technology solutions Met aggressive time constraints to successfully produce 250 prototype fuel cells in customer driven timeframe Show less
Douglas Maley Skills
Douglas Maley Education Details
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Mechanical Engineering/Technology -
Mechanical Technology
Frequently Asked Questions about Douglas Maley
What company does Douglas Maley work for?
Douglas Maley works for Harris Rf Communications
What is Douglas Maley's role at the current company?
Douglas Maley's current role is Manufacturing Technician.
What is Douglas Maley's email address?
Douglas Maley's email address is do****@****ics.com
What schools did Douglas Maley attend?
Douglas Maley attended Rochester Institute Of Technology, Alfred State College - Suny College Of Technology.
What skills is Douglas Maley known for?
Douglas Maley has skills like Six Sigma, Lean Manufacturing, Manufacturing Engineering, Root Cause Analysis, Report Writing, Troubleshooting, Process Improvement, Materials, Engineering, Quality Assurance, Product Design, Software.
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2 +193734XXXXX
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Douglas Maley
New Haven, In6yahoo.com, rtx.com, hotmail.com, aol.com, prodigy.net, utc.com -
Doug Maley
Greater Chicago Area2takeda.com, iub.edu2 +122455XXXXX
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