Douglas T. Moura, Mba Email & Phone Number

United States

• Package components and wire harnesses into vehicles in the 3D environment.• Define retention and covering components (convolute, tape, etc.) to be used on the wire harness.• Ensure design meets customer and internal requirements.• Develop and maintain program-specific, harness DFMEAs (Design Failure Mode and Effects Analysis).• Support assembly plant instructions for customer per statement of work.• Lead customer interface for technical issues and program engineering deliverables.• Support vehicle builds and launches at customer pilot and assembly plants.• Trace technical issues and problems to root cause.

Billerica, Massachusetts, United States

• Development of diagrams, electrical & mechanical 3D models, manufacturing and installation drawings. • Developed Plug & Play wiring harness with cost savings in 40%, from 6h of installation to 3.6h after redesigning the systems (end-to-end process).• Supplier source for general electrical and mechanical components, including bid evaluation, cost analysis, price justification, and risk assessment. • Developed and implemented standard work instructions for assembling and testing automotive systems. • Developed a new air suspension system (Rear Kneeling) for smooth ride and low cost. • Developed and implemented standard work to improve current production capability, efficiency and overall productivity in all assembly areas for new and existing products. • Applied lean concepts, VoC and Lean tools to reduce the shop floor wasting time and supplies. • AutoCAD Electrical 2020 for diagram. • AutoCAD Inventor 2020 for 3D model

São Paulo Area, Brazil

• Managed 3D installation activities for Air Conditioning, Pressurization, Bleed, Oxygen, Fuel, General Electrical Distribution, Avionics, Hydraulic and Propulsion based on Part 23 (FAA requirements).• Coordinated systems design installation for certification purpose.• Managed activities and schedule for: Wiring Diagram Team, 3D Installation Team, Manufacturing Drawings Team, Components Acquisition and Manufacturing Schedule.• Coordinated harnesses BOM lead-time and led cost reduction Analysis.• Coordinated together with the 3rd party harnesses supplier the delivery dates for those major harnesses to avoid delay on aircraft assembly schedule.

São Paulo Area, Brazil

• Developed B250 (Light Attack Aircraft, 100% of Carbon Fiber) Electrical Wiring Pre-Design (from scratch).• Coordinated electrical and systems LRUs (Equipment) installation based on DO-160 and its specifications.• Developed wiring diagrams concept from scratch based on ATA100.• Developed 3D harnesses concept from scratch based on EWIS and best practices requirements.• Elec. and mech. harness know how definition: Connector, BShell, Strain Relief, Splice, Resistor, Diode, Terminal Lug and Block, Relay, Wiring Protection, Wire and Cable, Circuit Breaker, Clamp, etc.• Implemented installation drawing standards.• Implemented wiring harnesses 3D flattening and lay up sheet (Form Board) best practices.• Managed drawings deliverables dates for Wiring Diagram, 3D Installation and Manufacturing Drawings.• Implemented harnesses manufacturing drawings and configuration control.• Supported harnesses supplier about technical definition and deliverables orientation onsite.

São Paulo Area, Brazil

• Oversaw the development of harnesses manufacturing drawings to insure final quality.• Provided mentoring, training and leadership for all wiring groups. (Wiring Diagram, 3D Harness, Manufacturing Drawings and Harnesses Configuration Control). • Performed overall quality control of the designing activities (budget, schedule, plans and personnel’s performance) and report regularly on project status to the Engineering Director.• Cooperated effectively with correlated departments to provide assistance and design schedule status.• Monitored compliance to applicable OEMs standards, specifications and design best practices.• Ensured that delivery schedules and milestones met between engineering and manufacturing sites.• Responsible for New Business on the engineering automotive segment.• Managed the communication between Brazilian engineering office and two harnesses manufacturing sites in the US.

São Paulo Area, Brazil

• Developed entertainment 3D harnesses for aircraft interiors such as: Main Entertainment Harness, Galley, Wardrobe, Toilet, Vanity, Sidewall, Ceiling, Entry Door, Stairs, Partitions, Arm-Ledges and Baggage Compartment.• Developed the following: 3D Harnesses, Installation Drawing, BOM, Harness Fabrication Drawing, 3D Flattening & Lay Up Sheet (Form Board) for Aircrafts from the following OEMs: Boeing/ Airbus/ Bombardier/ Embraer/ Sikorsky Helicopters/ McDonnell Douglas.• Defined mechanical protection for harnesses installation such as, Spirals, Round-it, Clamps, Tie Mount, etc.• Managed electrical teams’ activities: Wiring Diagram, 3D Installation and Manufacturing Drawings.• Focal point among Brazilian engineering office and two harnesses manufacturing sites in the US.

São Paulo Area, Brazil

• Developed installation drawing for Embraer 170/ 175, 190/ 195 - CATIA V4.• Developed 3D harnesses installation for Phenom 300 program - CATIA V5.

São Paulo Area, Brazil

• Maintenance for the Main/ Tail Rotor Propeller for the following Helicopters: Eurocopter AS365 (Dauphin) and AS550 (Fennec).

Master Of Business Administration - Mba, Leadership And Innovation

Bachelor Of Science In Engineering, Manufacturing Engineering

Fundamentals, Electrical And Electronics Engineering

Activities and Societies:This course aimed to assure a sound understanding on basic concepts such as electromagnetic compatibility &.