Metal casting professional with:- Over 28 years experience in the field of manufacturing, engineering, metal casting- Expertise in casting technology, experience with Cosworth precision sand, gravity semi-permanent and counter gravity, low pressure and high pressure die casting (HPDC), heat treatment and metallurgy- Experience in statistical problem solving (Shainin, Six Sigma), casting defect analysis and product development - Certified in innovation management and use of innovation tools- Proficiency in solving manufacturing process issues such as quality, reliability, cost and uptime - 3 patents and over 60 publications in refereed and conference publications related to aluminum casting and associated technologiesSpecialties: Management of research projectsProduct developmentAluminum casting technologyManufacturing excellenceProblem solvingInnovation / Creativity Coach
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R And D ManagerNemakWindsor, On, Ca -
R&D ManagerNemak Apr 2015 - PresentUsa / CanResponsible for Research and Development for USA / CAN OperationsInnovation Coach
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Adjunct Professor, Automotive, Mechanical & Materials EngineeringUniversity Of Windsor Jan 2021 - PresentWindsor, Ontario, Canada -
Industry Professor, Mechanical EngineeringMcmaster University Jul 2019 - PresentHamilton, Ontario, CanadaIndustry (Adjunct) Professor -
Adjunct Professor, Mechanical And Industrial EngineeringRyerson University May 2018 - PresentToronto, Ontario, Canada -
Technical ManagerNemak Canadian Operations Jan 2011 - Apr 2015Windsor On- Manager of the Nemak Engineering Centre (a stand alone casting product and process development Center)- Spearheaded grant application process for new investments - resulting in successful SWODF grant funding- Prepared CAPEX estimates for new program investments- Responsible capacity planning and engineering feasibility studies- Conducted all SR&ED related activities for Nemak Canada
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Quality & Manufacturing Engineering ManagerNemak Canadian Operations Jan 2009 - Jan 2011- Dual responsibility for manufacturing and product development: - Responsible for a stand alone product & process development centre: the Nemak Engineering Centre (NEC) - Directed manufacturing engineering and quality department activities at a production facility (Windsor Aluminum Plant)
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Adjunct Assistant Professor, Dept. Automotive, Mechanical & Materials EngineeringUniversity Of Windsor Jan 2008 - Jan 2010Windsor OnAdjunct Assistant Professor, Dept. Automotive, Mechanical & Materials Engineering
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Manager Of Research And Development EuropeNemak Aug 2007 - Jul 2009Frankfurt Am Main, Hesse, Germany- Directed all research and development activities for Nemak Europe - Developed an innovation process to generate new ideas and projects - Coordinated research projects among eight Nemak European locations together with North America - Responsible for establishing a European research network with European universities & institutes - Directed activities in intellectual property, patents and knowledge management for Nemak Europe - Provided expert technical support for operations and technical cost savings projects - Implemented standardized technical education and training for all technical personnel
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ManagerNemak Engineering Centre Jan 2006 - Aug 2007- Responsible for all research and development activities for Nemak Canada (responsible for 54 personnel) - Set objectives and managed the milestones and targets of product development system - Managed development & launch teams responsible for new products - Managed ISO 9001, 14001, 17025 programs at the NEC - Oversaw the SR&ED claims submission process for the NEC ($3.2M for 2006, $3.7M for 2005)
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Engineering ManagerNemak Windsor Aluminum Plant Jan 2005 - Dec 2005- Responsible for Facilities, Manufacturing and Industrial Engineering Departments (22 personnel) - Planned and managed Capital Investment Budget (CIB) - Lead the effort for successful program funding for a new program under the Ontario Automotive Investment Strategy, through the Ministry of Economic Development and Trade ($6.0M grant) - Implemented and managed Lean Manufacturing Philosophies (safety, quality, cost, delivery, morale & environment) and managed the TS 16949, ISO 14001 programs at WAP
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Senior Materials Scientist / Technical SpecialistNemak Aug 2002 - Dec 2004- Acted as technical resource for NEMAK casting quality related issues (Mexican & Canadian Operations) - Managed the metallurgical laboratory at the NEMAK Engineering Centre, initiated ISO17025, and developed tracking system to track hours and costs associated with SR&ED eligible tasks. - Managed the non destructive testing department (ultrasound, eddy current, fluoroscope and x-ray dept’s.
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Metallurgical Engineer / Process EngineerFord Motor Company Sep 1995 - Dec 1999Windsor Aluminum Plant- Responsible for all metallurgical issues - Addressed quality concerns using statistical engineering techniques and drove quality levels to ‘best in class’ performance - Performed industrial scale experiments, example topics include: alloy trials, gating and filling profile optimization and artificial aging optimization
Dr. Glenn Byczynski Education Details
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Materials Science And Engineering -
Sloan School Of Managment -
Alfa Global Leadership Program: Global Management And Innovation -
Materials Science And Engineering
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Mechanical Engineering (Materials Option)
Frequently Asked Questions about Dr. Glenn Byczynski
What company does Dr. Glenn Byczynski work for?
Dr. Glenn Byczynski works for Nemak
What is Dr. Glenn Byczynski's role at the current company?
Dr. Glenn Byczynski's current role is R and D Manager.
What schools did Dr. Glenn Byczynski attend?
Dr. Glenn Byczynski attended University Of Birmingham, Massachusetts Institute Of Technology, Thunderbird School Of Global Management, University Of Windsor, University Of Windsor.
Who are Dr. Glenn Byczynski's colleagues?
Dr. Glenn Byczynski's colleagues are Murugan K, Pedro Noe Morales Sanchez, Christopher Wessels, Agustín Hernández Del Ángel, Marcus Vinicius, Diana García, Jose Boyd.
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