Dr. Nitin Sonawane work email
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Performance-driven professional with over 27 years of rich experience in Manufacturing, Process Enhancement, Production Planning & Control, HR, Techno-commercial Operations, Infrastructure & Resource Planning, P&L and Budgeting & Cost Control. Expertise in coordinating, planning and implementing changes to technology, machinery and equipment, process methodology, direction of quality assurance and control systems & reporting procedures. Proven track record of leading the organization to increase revenues and profitability, streamline workflow and create a team environment to increase productivity. A keen strategist with expertise in supervising quality control & maintenance with key focus on top-line and bottom-line profitability by ensuring optimal utilization of resources. Skilled in managing operations involving resource planning, materials planning, in-process inspection, team building and co-ordination with the internal departments.
Reputed Flexible Packaging Company
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General Manager OperationsReputed Flexible Packaging Company Jun 2018 - PresentLagos, NigeriaIts one of the leader flexible packaging company in manufacturing various types, sizes & colours manufacturer of shopping bags & Industrial packaging solutions.Reporting to the Director. Responsible for P & L of the company & complete plant Operations i.e. Production, Quality, Maintenance, Supply chain, Stores, Accounts, Sales, Marketing, HR/Admin, Liaison with all Govt officials. Function Description: Review of RM stocks, Prodn Planning, Review of Prodn, scrap & rejections -… Show more Its one of the leader flexible packaging company in manufacturing various types, sizes & colours manufacturer of shopping bags & Industrial packaging solutions.Reporting to the Director. Responsible for P & L of the company & complete plant Operations i.e. Production, Quality, Maintenance, Supply chain, Stores, Accounts, Sales, Marketing, HR/Admin, Liaison with all Govt officials. Function Description: Review of RM stocks, Prodn Planning, Review of Prodn, scrap & rejections - Analysis,. Maintenance – Preventive & Breakdown Maint, Down time Analysis (MTTR/MTBF), OEE. Critical & Urgent Purchases - RM/Engg spares/Consumables, Review of PM schedule, Ensuring the machines & Equipment in Optimum working conditions all the time. Coordinate - supply /chain. Maintaining the Documents / Records, Conducting Audits & Plant Visits. Maintaining shop floor disciplines / Systems, Ensuring - Plant safety. Ensuring the SOP's & Std Work Instructions are being Followed Strictly. Monitor & Control on Scraps /Rejections. Reprocessing the scrap & using for prodn to lower the cost. Customer support & reducing customer complaints. Support to New Expansion / projects / Modifications & Developments. Preparing Budgets. Making monthly reports, Approving the Bills / Expenses. Monitoring Utilities - Electricity, prodn, Manpower costs. Focusing on Energy Conservations. Optimum utilization of manpower (Staff /contractual), machines/Equipments, materials, Methods, money, & facilities given by the company. Focusing on First Time Right. – Ensuring Quality / Quantity & consistency. Adhering to Production & dispatch schedules. Conducting various Training Programmes, (Technical / personality development) Supporting to all departments to achieve the defined goals / max efficiency. Motivate /Guide & Support to the Team Members, Boosting their confidence - Making the work environment Joyful & creating homely environment to get 100% of individuals. Show less
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Head Of OperationsAppl Industries Ltd. Jun 2015 - May 2017Pune Area, IndiaLooking after complete Plant Operations. -
G.M. OperationsRida National Plastics Limited, ( 5 Plants) Jan 2012 - Jan 2013Lagos, Nigeria.
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Head - Plant EngineeringPrince Pipes & Fittings Private Limited 2010 - 2012Silvassa, Dadra Nagar Haveli. -
Maintenance ManagerBhansali Engg Polymers Ltd Dec 2007 - Apr 2010Abu Road, RajasthanCompany Profile : BEPL is a ISO 9001:2008 certified Petrochemical Industry manufacturing & marketing of “SAN & ABS” resins under trade name ‘SANTRON’ & ‘ABSTRON’ manufactured by ‘ Emulsion Polymerisation’ & ‘Continuous Mass Bulk Polymerization’ in the Tech. collaboration of Sumitomo Nagatuk Co. Osaka, Japan.Key Responsibilities: Maintenance of Complete continuous processing plant - SANTRON mfg. Petrochemical plant & compounding Extruders (ABS Mfg.) Maint. includes various types of… Show more Company Profile : BEPL is a ISO 9001:2008 certified Petrochemical Industry manufacturing & marketing of “SAN & ABS” resins under trade name ‘SANTRON’ & ‘ABSTRON’ manufactured by ‘ Emulsion Polymerisation’ & ‘Continuous Mass Bulk Polymerization’ in the Tech. collaboration of Sumitomo Nagatuk Co. Osaka, Japan.Key Responsibilities: Maintenance of Complete continuous processing plant - SANTRON mfg. Petrochemical plant & compounding Extruders (ABS Mfg.) Maint. includes various types of pumps i.e. centrifugal pump, gear pumps, reciprocating pumps, twin lobe type, vacuum pumps, roots blowers, filters, condensers, separators, Exchangers, Mixer, Tankages. Polymerisation Reactors, Extruders, High speed mixers, pelletizers, Rotary valves, vibrating sieves (classifiers), various types of gear boxes/valves, & Utility like Air compressors, air driers, DG sets, Thermopac Heater using FO/HSD, Chilling plants, chilled brine units, Nitrogen plants, cooling towers, Water Hydrant system,….etc.Maintaining housekeeping and environment. Issuing safety work permits at workMaintaining all the documentations, records, requirements, and purchase requisitions through SAP. Show less -
Plant HeadTandon Metals Limited.(Exide Group Of Companies) Jun 2006 - Dec 2007Pune, MaharashtraCompany Profile: ISO 9001:2000 certified smelting unit, manufacturers of Lead supplying EXIDE Industries.Key Responsibilities & AchievementsResponsible for complete plant activities - i.e. Maintenance, Projects, HR, P & A, Production, Stores, Purchase Functions. Liaison with Govt. officials, MSEB, Local politicians, labor contractors, factory Inspector etc. Accountable for overall maintenance of Plant Machines like Rotary Furnaces, ISA Furnace, and Pollution control System… Show more Company Profile: ISO 9001:2000 certified smelting unit, manufacturers of Lead supplying EXIDE Industries.Key Responsibilities & AchievementsResponsible for complete plant activities - i.e. Maintenance, Projects, HR, P & A, Production, Stores, Purchase Functions. Liaison with Govt. officials, MSEB, Local politicians, labor contractors, factory Inspector etc. Accountable for overall maintenance of Plant Machines like Rotary Furnaces, ISA Furnace, and Pollution control System, EOT cranes, Refining pots, Centrifugal Blowers. Utility: Gensets, compressors, Air Driers. Forklifts. Reprocessing of Battery cases, grinding, washing, cleaning, drying & granulation. Actively involved in Purchases, Administration, and supply chain Management. Efficiently managing the spares and resources. Show less -
Plant ManagerPoly Products Nigeria Limited Apr 2003 - Apr 2006Lagos, NigeriaCompany Profile: The flexible packaging company manufacturing multi layer / monolayer films, laminated films for water/milk, bakery products, food industry.Key Responsibilities & Achievements Joined as Manager Maintenance. After joining of 3 months took the charge of complete plant activities as PLANT MANAGER i.e Production, maintenance, purchase, engineering stores, Q.A. Accountable for overall maintenance of Flexible Packaging Machines like Mono/ Multi layer extruders, Cutting… Show more Company Profile: The flexible packaging company manufacturing multi layer / monolayer films, laminated films for water/milk, bakery products, food industry.Key Responsibilities & Achievements Joined as Manager Maintenance. After joining of 3 months took the charge of complete plant activities as PLANT MANAGER i.e Production, maintenance, purchase, engineering stores, Q.A. Accountable for overall maintenance of Flexible Packaging Machines like Mono/ Multi layer extruders, Cutting machines (Mamta), C.I. printing machines, Rotograure Printing Machine , Slitting Machines , (Titan, Bimec make), Reprocessing Grinder / Extruder. Utility like Gensets, compressors, Boilers, Chillers, Air Driers. Engaged in working on various projects related to “Expansion of New Production Lines”; “Installation of New Extruders, Slitting Machines, Rotogravure Printing Machines”. Played a key role in achieving the highest production in the history of the company in May’03 (251 Tons), Aug’03 (258Tons) & Feb’04 (268Tons) through proper planning, reduced maintenance & job changes. ( Plant capacity 300MT- Past highest:236MT) Successfully reduced the scrap from 6% to 4.5 % by reducing frequent changeovers of the Electricity.(1 Million Naira=Rs3.5 lakhs PM) Energy conservation for chilling plant & hopper loaders. Show less -
Executive MaintenanceGarware Elastomerics Limited,Wai- Midc-Wai.Dist-Satara Sep 1998 - Mar 2003Wai, MaharashtraCompany Profile: Manufacturing of Elastic Rubber Tape for under garments & other various applications. Key Responsibilities & Achievements Actively involved in the maintenance of Plant, Machinery and Utilities entailing maintenance of Rubber Processing Machines,eg.200 HP Banbury Mixers, 125 HP Dump Mills, 75 HP Strainer extruder, 100 HP Breaker Mill, Inclined & Vertical Calendar, Curing oven with Diesel Fired Burners, Dust collection Systems, Slitters, Automatic Packing & Wrapping… Show more Company Profile: Manufacturing of Elastic Rubber Tape for under garments & other various applications. Key Responsibilities & Achievements Actively involved in the maintenance of Plant, Machinery and Utilities entailing maintenance of Rubber Processing Machines,eg.200 HP Banbury Mixers, 125 HP Dump Mills, 75 HP Strainer extruder, 100 HP Breaker Mill, Inclined & Vertical Calendar, Curing oven with Diesel Fired Burners, Dust collection Systems, Slitters, Automatic Packing & Wrapping Machines, Laboratory Testing Equipments, Electrical Hoists, Material Handling Lift, Conveyors, Web Guiding Systems & Utilities like 750 KVA DG Set, Hot Water Boiler/Softener, Cooling Tower & Air Compressors. Engaged in the preparation of preventive maintenance schedules and implementing the same for reducing breakdown time. Efficiently maintained the Power and Fuel efficiency at optimum level. Skillfully maintained essential spare-parts ex-stock and ensured availability in the event of breakdown maintenance for continuous running of the plant. Implemented the system of in-house & external calibration of measuring and testing equipments. Ensured proper functioning of all the safety systems and obtained Govt. certification for the same. Successfully reduced the breakdown from 2.5% to below 1% and maintained the same for 3.5 years through effective: planning, preventive maintenance and spares management. Conceptualized and conducted a project on reuse of Talc powder, thus achieving net savings worth Rs.3000/- per day, Rs.90,000/- per month(2002). (Collected 300 kgs of talc out of used 1000kgs talc ) Achieved conservation on Compressed Air to the tune of Rs.450/- day and Rs.1,62,000/- PA. Show less -
Head Of MaintenanceJain Irrigation Systems Ltd. Dec 1992 - Aug 1998Jalgaon, MaharashtraCompany Profile: JISL is ISO 9001:2000 certified group of companies manufacturing Irrigation systems.Key Responsibilities & Achievements Work involves assembling and installing extrusion lines, Maint of PVC, LD-HDPE, Polybutylene Extrusion lines. Planning and effecting preventive and breakdown maint. of extrusion lines, reprocessing grinders, granulators along with Utilities like chilling plants, DG set, air driers & compress & various lab equipments. Involved in spares… Show more Company Profile: JISL is ISO 9001:2000 certified group of companies manufacturing Irrigation systems.Key Responsibilities & Achievements Work involves assembling and installing extrusion lines, Maint of PVC, LD-HDPE, Polybutylene Extrusion lines. Planning and effecting preventive and breakdown maint. of extrusion lines, reprocessing grinders, granulators along with Utilities like chilling plants, DG set, air driers & compress & various lab equipments. Involved in spares management for the above mentioned machines, equipments and utilities. Performed a vital role in Energy Conservation for chilling plant, thus achieving net savings of (100KWx12hrsx30days= 36000units @ Rs.3.5 = 1,26,000/- p.m. Successfully reduced the overall breakdown percentage from 3.5% to 1.8% through preventive maintenance. Show less -
Engineer Production & QaGlasnost Hyd Eqp I Pvt Ltd Jun 1989 - Dec 1992Navi Mumbai, MaharashtraCompany Profile: GHEPL is Engineering Company manufactures Special purpose machines. i.e. Hyd Presses,..Key Responsibilities & Achievements Accountable for vendor performance inspection for avoiding delays and rework at plant. Inspection of critical parts machined on shop floor & conducting trials during assembling of machines. Involved in assigning work on the shop floor in absence of production heads. Successfully conducted inspections of jobs at Reputed Tool Room’s… Show more Company Profile: GHEPL is Engineering Company manufactures Special purpose machines. i.e. Hyd Presses,..Key Responsibilities & Achievements Accountable for vendor performance inspection for avoiding delays and rework at plant. Inspection of critical parts machined on shop floor & conducting trials during assembling of machines. Involved in assigning work on the shop floor in absence of production heads. Successfully conducted inspections of jobs at Reputed Tool Room’s Q.C. Dept (I.G.T.R, Bajaj Auto Ltd.) with sophisticated equipments like Profile Projector, Mech. Compactors, Slip Gauges, Bore Gauge, Dial Gauge, C.M.M., Digital Vernier and Micrometers. Show less
Dr. Nitin Sonawane Skills
Frequently Asked Questions about Dr. Nitin Sonawane
What company does Dr. Nitin Sonawane work for?
Dr. Nitin Sonawane works for Reputed Flexible Packaging Company
What is Dr. Nitin Sonawane's role at the current company?
Dr. Nitin Sonawane's current role is General Manager Operations at Reputed Flexible Packaging Company.
What is Dr. Nitin Sonawane's email address?
Dr. Nitin Sonawane's email address is ha****@****o.co.in
What are some of Dr. Nitin Sonawane's interests?
Dr. Nitin Sonawane has interest in Social Services, Education, Environment, Health.
What skills is Dr. Nitin Sonawane known for?
Dr. Nitin Sonawane has skills like Six Sigma, Injection Molding, Key Account Management, Iso, Maintenance Operations, Plastics, Sourcing, Business Development, Supply Chain Management, Team Management, President, Process Improvement.
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