Automotive Gear Design Expert atAAM Europe Germany GmbH in Bad HomburgSome of the tasks:- Design of Differential Gearboxes and gray iron housings- Creation of calculations and 3D Models using CATIA V5 and NX9- Detailed design from the first drafts to manufacturing drawings- Calculation of gears and cast metal housings- Creation of part drawings- Creation of bill of materialsProjects involved and tasks:- New JLR (Jaguar Landrover) Sedan:o Development of Hypoid Gears for the FDU (Front Drive Unit)o Development of Differential Gears for the FDU (Front Drive Unit)- New JLR (Jaguar Land rover) SUV (Sport Utility Vehicles):o Development of Hypoid Gears for the FDU (Front Drive Unit)o Development of Differential Gears for the FDU (Front Drive Unit)- New JLR (Jaguar Land rover) D8 AWD (All Wheel Drive):o Development of Hypoid Gears for the PTU (Power Transmission Unit)o Development of Hypoid Gears for the RDU (Rear Drive Unit)- VW MQB:o Development of Hypoid Gears for the PTU (Power Transmission Unit)o Development of Hypoid Gears for the RDU (Rear Drive Unit)- VW AMAROK RPU (Robust Pickup Unit):o Assisting the Project Team to investigate and solve current Problems with the Differential Gear Units- MFA2 (BOTH MERCEDES & AMG Project ).:o Development of the gears for the new PTU (Power Transmission Unit)

Projects involved and main TasksProject W205 FA (Front axle) und RA (rear axle ( active): new Mercedes C-ClassExamples:- Preparation of drawings of the strut for customer release- Preparation of parts drawings- Generation of bill of materials- Release of the air suspension strut and the single partsProject AUDI R8: Sport Car- Calculation and development of the shock absorber and air suspension strut for the front axle- Preparation and generation of parts drawings- Generation of bill of materials- Release of the air suspension strut and the single partsProject W222: new Mercedes S-Class- Supporting the project team in solving sealing problems- Coordination of the tests on the air suspension struts (measuring of side loads on the closure packages of the struts)- Supporting the project team in issues concerning construction design tailored to plastic materials and composite (weight reduction)- Simulation of the air suspension struts for the front and rear axlesProject X253 active (FA und RA) Mercedes C-Class- Development of a test shock absorber- Preperation and generation of part drawings- Generation of bill of materials- Release of the shock absorber and single partsProject W205 passive (FA und RA) Mercedes C-Class Basic Research- Development of an head bearing housing made of composite material and aluminium as well as dimensioning of a cellasto bearing upper bearing of a strut- Development of a lid out of a composite material and also using a snap joint- Development of an organo sheet for the composite upper bearing housing and the cellasto bearing- Organising of meeting agendas- Optimization of a tension stop spring washer and a buffer for the tension stop spring- Correction of a piston rod- Development of variations of closeure lids of a 36/13 piston rod closure package

Research & Development (Mechanical Engineering)

Development Engineer for mechanical drives of gas isolated middle voltage switch gears , Siemens AG Energy, Switch Gear Manufacturing in Frankfurt am Main:Main focuses and tasks:„Development of a new generation of spring charged drives (spring operated mechanism, stored energy mechanism) for the 8DJH circuit breaker technology“„Dimensioning and optimization of motor drives for the circuit breaker technology within the 8DJH project“„Development and optimization of kinematics of new circuit breakers (power switches) and drives“ „Analysis and development of improvements on kinematic drive systems”„Determination and calculation of the mechanical strengths of components of the power train”„Calculation and dimensioning of drive components of the gas isolated middle voltage switch gears“„supervision of FEM simulations“„supervision of assemblies in the prototype building center”„Co-operation in the concept determination of customer specifical new design”„Planning and supervision of development tests within my field of responsibility”„Monitoring of development and type tests for the developed assemblies and analysis of the test results”„Creation of CAD documents, bill of materials and SAP R/3 data and examination of the producibility of the assemblies and components”

Main focuses and tasks:“Specialist for gears (support of the actuators of the Cabin Pressure Control Systems of the airplanes Boeing B737, Boeing B787, Airbus A320, A340, A3456 and Airbus A380)”.“Development of the mechanism (linkage) of the Outflow Valve (OFV) of Cabin Pressure Control System (CPCS) in the Project Airbus A380” “Development of the mechanism (linkage) of the Outflow Valve (OFV) of Cabin Pressure Control System (CPCS) in the Project Boeing B787” „Optimisation of the gearbox of the OFV of the Cabin Pressure Control System (CPCS) in the prosal phase of the project A400M”„Optimization of the actuator of the Outflow Valve of Cabin Pressure Control System (CPCS) in the Project Boeing B787” „Development and synthesis kinematic motion systems to drive complex valve systems for the application in civilian aircrafts”“CAD-Administrator (Unigraphics NX2)”„CAD system support for Unigraphics NX2 and key user for the other users of the system“

Main focus: „development, design and planning of air conditioning technology for the automotive industry (Project delta at OPEL in Rüsselsheim, Germany)“Main Points & Tasks:- Analysis of TOC lines- Changing the design and reworking of AC lines- Design work on engine lines of L 850 GDI, Z 2.2 Diesel, L 850 Turbo, Family 0 and 1, Fiat 2.0 Diesel, Diesel Z 19 TD/JTD, Family 0 (FAS and Diesel), Family 1 (TIC 11 and Diesel) - Transfer, optimisation and adjustment of various engine lines- Design work on body lines (straightforawrd TXV Block, new clip and TXV position)- Optimisation of engine lines and suction lines- Analysis of existing parts- Diverse drawings (flanges)- Design work on compressor blocks

Main focuses and tasks:„New design and design modification of gears and the numerical dimensioning of their mechanical components“„New design and design modification and improvement of gearbox assemblies for product optimization“„Implementation of necessary design changes, changes in bill of materials and also construction deviations“„Processing of special assignments in the field of helical bevel gears as well as switch gears for mobile work machines in form of new designs and design modifications according to customer specifications“