Dr. N.Senthil Prabhu Ph.D., Email & Phone Number

Coimbatore, Tn, In

Coimbatore, Tamil Nadu, India

Lean Six Sigma, Lean Manufacturing, Data Science

Coimbatore, Tamil Nadu, India

Tiruppur, Tamil Nadu, India

ROLE: Worked as lean manufacturing consultant in Tirupur garments clusters under “Lean Competitiveness Scheme for MSME’s Under National Manufacturing Competitiveness Programme”. Garmentscluster consists of 37 factories and Private Projects. KEY RESPONSIBILITIES • Analyzing current work practices to identify areas for improvement and educate as to how to improve business and manufacturing processes. Devise and test solutions and roll out new ways of working. • Communicating effectively with various levels within the business to educate in lean methodologies and how recommended changes can cut waste from operating procedures, influencing and motivating both proactively and reactively • Performing work place audits, Energy audits and streamlining processes.• Process mapping, value stream mapping, identifying inefficiencies in productivity with a particular focus on layouts and sequencing.• Recommending to management changes that can cut waste from operating procedures. • Deploying appropriate methodologies to problem solving and support teams to solve problems. Ensure the escalation process for problem solving is effective.• Supporting the business in establishing “best practice”. • Implementing standard work, visual factory and error proofing. • Undertaking continuous training and development.• Performing root cause analysis and resolve problems • Carrying out time and motion studies to support productivity improvements.• Monitoring the completion of tasks and ensure good performance and record on appropriate systems • Improving safety, quality, delivery, productivity, cost and efficiency • Undertaking continuous training and development

Bangalore

ROLE : Worked as lean manufacturing consultant in Tirupur garments and printing clusters under “Lean Manufacturing Competitiveness Scheme for MSME’s Under National Manufacturing Competitiveness Programme”. Garments cluster consists of 9 units and printing cluster consists of 6 units.KEY RESPONSIBILITIESImplementing Lean Manufacturing concepts for Garment Industries. Providing Lean Manufacturing Concepts Training for Top & Midlevel Management staffs

Trichy

Coimbatore Area, India

Maintaining and implementing ISO 9001-2015 (QMS), The NATIONAL ASSESSMENT AND ACCREDITATION COUNCIL (NAAC) and National Board of Accreditation (NBA) procedures & requirements.Industry and Institute Partnership cell (IIPC) coordinator

Jalandhar, Punjab

# Have conducted Time Study and method study for machining and assembly processes that include micro-motion data. Compiled production standards for every process and developed standard work instructions, thereby evolving at a Benchmark time for production lines.# Performed detailed analyses on machine motion and worker motion, calculated CT and TT ratios, identified Non value added activities, captured areas of improvement and improved the worker and machine performance.# Have carried out Product Flow Analysis of steering column assembly, couplings and sector shaft products, identified unwanted material flow and labor movements and calculated lead time.# Based on the product flow analysis & product family, Cellular Manufacturing layout was formed there by reducing manpower, worker unwanted motions and lead time of the product.# Have performed PFMEA on products both during Design and production stages. # Have conducted periodical Process auditing for machining and assembly process. Based on the audit results, improvement in operator efficiency and process standardization were enforced. # Have been part of 5s Implementation and Auditing Team in machining and assembly area and played active role as Data Source Provider for the same. # Analyzed Kaizen feasibilities in forging, machine shop, assembly area and painting shop and implemented the same. # Have used quality tools in identifying the Root cause in steering column machining line problem and establishing the processes.

Chennai

In an assembly plant, Line Feeders manually inspect the availability of raw material in every workstation and transport the required materials from the logistics department with the help of trolleys. Since this process involves only manual inspection, the assembly process gets halted until the raw materials reach the workstation, and the lead time is increased. In this project an attempt has been made to improve the logistics performance by interfacing the Radio Frequency Identification (RFID) techniques with the assembly line in a cellular manufacturing system. The RFID techniques provide details to the logistics department about the assembly line materials movement and availability of materials in each workstation in which the RFID Reader and Transmitter reads the information in the RFID tag and transmits the information to Receiver. Based on this feedback the logistics department transports the raw materials to the respective workstation with help of the line feeders. The line suppliers then release the raw materials with the help of respective trolleys. This eliminates the need for manual inspection and reduces the man power required for inspection of assembly line. Also the 5S concept is implemented in logistics department and its effects in reducing the loading time is illustrated. The aspects of 5S namely sorting the trolleys, setting them in order according to the workstations and in proper gangway, systematic cleaning of the logistic department, standardizing the procedures with the help of sign boards, and sustaining the discipline. A comparison of various evaluating parameters before and after the implementation of 5S is described with the help of using a 5S audit sheet to highlight the benefits of 5S implementation.

Coimbatore

Chennai Area, India

ROLE: Worked as graduate engineer Trainee.KEY RESPONSIBILITIES # Preparing weekly progress report of production. # Man power management and shift handling. # Preparing production plan and dispatch plans.

Coimbatore Area, India

ROLE & KEY RESPONSIBILITIES : Worked as Machine Operator and quality inspector

Ph.D, (Lean Manufacturing)

In my research, a model named as green through lean tools (GTLT) is proposed. GTLT was designed to implement green manufacturing in four.

M.E, (Lean Manufacturing)

Activities and Societies: Ball Badminton Team Captain, Represented for Anna university team, Member of National Conference & Workshop's.

B.E, (Mechanical Engineering)

Activities and Societies: Secured state first in TIES-Ball Badminton for three consecutive years (2006, 07 & 08)

D.M.E, (Sandwich)

Activities and Societies: Ball Badminton Team Captain, NSS & YOUTH RED CROSS.

Pgdeoh, (Post Graduate Diploma In Environmental And Occupational Health)

Pgddsa, (Post Graduate Diploma In Data Science And Analytics)

10Th

Activities and Societies: NCC