Engineering development of both stock and turnkey products. HCT is a global leader in cosmetic manufacturing, serving over 400 clients and renowned for partnering with top brands to deliver innovative, full-service solutions and create iconic products.Collaborating closely with teams across US, Europe and Asian offices as well as manufacturers - all stages of the product lifecycle, from concept development and design engineering to manufacturing, assembly, and logistics.

Bespoke & Mass Produced Motorcycle Design, Engineering, Development, and Manufacture. Embracing the extraordinary with uniquely crafted motorcycle designs, components, and accessories. - Utilising generative and CAD to create detailed models & renders of components, systems, and overall structures for production via CNC, AM, injection and specialised processes.- Development and launch of first in-house mass-manufactured motorcycle, aiding company transition from bespoke developer to manufacturer; 'TH Works' - expanding portfolio.

1 of 2 design developers for 'Protection' BU, managing head, body, and device protection projects.- Championed B2B initiatives from concept to launch, fostering key vendor relationships.- Advanced CAD and project management, for innovations in tooling, motorsport, and PPE products. - Oversaw end-to-end product development lifecycle, including concept creation, prototyping, testing, FMEA, QA and manufacturing transfer.

Acquired and managed; Innovate UK Smart Grant - 'Re-use of injection moulding waste for Additive Manufacturing (Rheon 3D Grant)'- Led design, development of Additive Manufacturing Hardware, Software & materials in collab with UKRI. - Achieved SLS, FDM of Viscoelastic TPEs with mechanical performance rivalling injection moulded parts.- Pioneered the upcycling of waste material for AM through regrind, extrude and pelletise processes. - Revolutionised sustainability, waste management & prototyping, enabling shift towards B-Corp goal.- These projects resulted in the writing and filing of new Intellectual Property for RHEON Labs.- Presented at trade shows, secured R&D grants.

Design feasibility studies, integrating RHEON materials into novel products and technologies.- Conducted design evaluations and rigorous performance testing.- Commercial support and roadmapping, negotiating critical product and partnership deal.- Analytical work, product, user, and material testing, identifying trends, and suggesting improvements.- CAD and DFM, designing experiments and test rigs, component CNC, assembling mechanical systems.- R&D trials at production facilities, troubleshooting manufacturing issues, expanding company capabilities & product portfolio by developing new material mediums / formats tapping into new markets.

Managed technicians and in-house facility covering all aspects of product development - production.- DFM development of injection moulding DMLS-printed tools. Tool qualification and sign off.- Rigorous testing, precision CNC machining, batch production, outsourcing for mass manufacturing.- Developed film extrusion, lasercutting and textile applications to enhance product portfolio.- Led material studies to validate performance and efficient transitions from batch to mass production.- Proficient in CAD software including SolidWorks, Fusion 360 and CAM systems.- Streamlined manufacturing processes and implemented future production method roadmaps.

Acquired and managed Innovate UK Smart Grant for Smart Reflectors project- Managed government grant applications, resulting in new patent filings.- Developed a functional prototype for an energy initiative reducing household CO2 emissions by one-third in collaboration with UKRI & CRL.- Coordinated a multidisciplinary team to develop innovative reflector technology, showcasing environmental impact and collaboration.- Led cross-functional teams, streamlined meetings, and boosted productivity.- Enhanced mechanical designs with CAD/CAM tools, optimizing injection moulding, cutting costs, and improving efficiency.- Conducted prototype testing to resolve issues and meet deadlines.

Developed innovative medical solutions with a focus on CMF and user empowerment for at-home treatments. Transitioned to a freelance advisory role after fully optimising production processes and automating manufacturing workflows.- Played a key role in transitioning production from outsourcing to in-house operations and implemented automated workflows to streamline production.- Optimised manufacturing processes through R&D, process optimisation, and quality assurance.- Led product development, from DfAM to CNC manufacturing, ensuring precision and efficiency.- Focused on user experience and design for manufacturability throughout the product lifecycle.- Utilized Stereolithography and 5-axis CNC technology for rapid prototyping and quality control.

Freelance journey collaborating on diverse client projects.- CAD proficient; Product Design, Development and Engineering.- Advanced prototyping, enabling visualisation and validation for clients.- DFM transitions from concept to production.- Prioritised collaboration and innovation, working closely with clients to understand their visions and translate them into market-ready products through continuous communication and refinement.

Property development; creating renders, layouts, floor plans with precision and attention to detail, translating architectural visions into tangible visuals.- Client meetings, represented at property launches, gaining insights into client needs and showcasing the commitment to excellence and innovation.- Computer modelling and simulations visually bringing concepts to life across diverse industries and projects

Concrete & composite material construction on various construction sites, combining theoretical knowledge with hands-on experience for a strong engineering foundation.- CAD modelling & simulation to predict structural behaviour under different conditions, ensuring structural integrity and project performance.- Conducted Load & Stress Analysis, ensuring compliance with legal, environmental, and H&S standards for structural foundations, beams, and walls.- Material Science & Testing, the selection of suitable materials based on properties, and performance for specific applications.- Inspections on-site to assess building integrity, guiding decision-making and ensuring safety and compliance standards.- Collaborated with designers to integrate construction plans and blueprints with practical engineering solutions.- Delivered progress reports to keep stakeholders informed about project milestones and developments, emphasising effective communication for project transparency and success.

Event planning, client communication, coordination & management.- On-site oversight managing real-time troubleshooting and adjustments.- Leaving clients satisfied and seeking feedback for continuous improvement

Mechanical engineering, CAM & CNC operating, composite lay ups, assembly, DFM.- Construction & assembly ensuring precision and adherence to renowned standards.- Maintenance & repairs diagnosing issues and implementing effective solutions.- Sales & customer interaction providing insights & in-depth product knowledge.- Support for competitive teams; preparing and maintaining bicycles for elite teams participating in prestigious events such as the Tour De France, contributing to their competitive edge on the world stage.

Shaping brand's visual identity and product offerings; clothing and accessories.- CAD programs, laser cutting, and cut-and-press machines.- Production coordination combining in-house capabilities and outsourced.- Managed and enhanced the brand website, optimizing user experience.- Coordinated pop-up events, facilitating brand exposure, sales, client interaction.- Contributing to growth and success by blending artistry with business savvy.