Elangovan E Email & Phone Number

Hosur, Tn, In

Hosur

Responsibilities:• To ensure the profitability of the unit @ 15% growth YOY. • Maintaining the TOC concepts in all the mfg system.• To ensure the on-time delivery & Zero PPM rejection all OE & Aftermarket customer.• To ensure harmonious industrial relations meeting all the statutory and safety requirements. • Reporting to VP- Operation–India.• 1000 work force & 80 Executives across Hosur & Dharwad plant - Production, SCM, QA, Maintenance, Development, Stores, Mfg- Engg, Projects, Logistics, HR, Marketing & Finance are reporting to meMile stones Achieved.• Break through Productivity enhancement using Exploitation & VSM• Successfully established the “Embedded Filter line” after shifting from Cummins – Turkey.• Successful implementation of Extruded Blow molding plant at Hosur• Enhanced the Quality system thru implementation of IOT, AI, Poka-yoke, • Reduction of Operational expenses by 22%• Enhance the process capability thru implementation of P-Diagram concept.• Localization / Ware Housing of parts results in reduction of inventory cost & OE.• Subordination of project team to complete 30 project per month.• Deployment of women work force in shop floor and empowering

Bengaluru, Karnataka, India

Responsibilities: • Study the design requirements and convert it into tech specifications and implement benchmarked concepts & process.• Generate the project documents and interact with program management for system specification sign offs. Responsible for DFA & DFM of the car development program• Co-ordinate with CFT members and different groups for design activities, project monitoring & integration issues.• Heading the Supplier development team for development of chassis, door frame, instrument panel, and Wiper, Seating & transmission systems from proto development to mass production. • Design & approve the process at supplier end to develop the jigs, fixtures and gauges• To finalize the FTGs, tool cost & monitoring the development activities in line with vehicle program.• To lead a team of development engineers to guide them on development components, robust supplier chain base, resolving technical issues.• To organize APQP, PPAP, PFMEA, Value engineering for all parts.• Design & develop the process, fixtures and gauges for vehicle assembly.• To establish the buy off procedures for process, fixtures, gauges & all the end of line equipments of the car programMile stones Achieved.• Re-engineering of Reva-I car on modification of chassis & door system to meet European crash requirements.• Re-engineered the Golf cart and made variants like 4, 6, 8 & 14 seater vehicle. • Successful development of following vital systems of e2o Passenger car program with budgeted tool cost & lead time.o Space frame structure Chassis. o Door frame assembly,o Instrument panel system consists frame & IP substrateo Rear Power transmission system o Wiper assembly system• Successfully proved all the parts with desired tolerance limit to meet the vehicle functional and fit & finish requirements.• Worked with team Mahindra & Mahindra for finalization of plant layout, process, conveyer system, end of line equipments, etc and proved.

Hosur, Tamil Nadu, India

Member – NPD- Fabrication • Bench marking, Application Engg, DFMEA, • Development of Robust supplier chain base & facilitate them for o Process design, PFMEA, Control plan, Proto dev o Selection of source, equipment, Plant layout, Process provingo CP, Cpk, PPAP, APQP• Product costing, Price negotiationMile stones Achieved:• Developed Chassis, Swing arm assy, exhaust system and Engine assembly parts for Indonesian project comprising 13 major vendors.

Hosur, Tamil Nadu, India

BTACL- Tier-1 supplier for TVS-Motor Company Ltd., & Royal Enfield Ltd., manufacturing of Motorcycle Chassis & Exhaust systems & supply of Steering column assy for Rane.• Managing a wide gamut of activities which encompasso Heading the operations team managing 7 product lines with 40 executives & 700 work forces.o Working on JIT concept, meeting the customer’s requirements of 3000 sets of parts / day o Monitoring the Productivity and Improving the PMPD productivity through, Line balancing, Lean Mfg and Waste Elimination analysis.o Maintaining the inventory cost under control. Identify & develop robust supplier base.o Development of new products – Prototype to Mass production.o Development of Jigs & Fixtures & SPMs for chassis & exhaust system.o Organize FMEA, APQP, and PPAP requirements for new products.o Vendor Development & Value Engineeringo Planning & organizing Cell re-engineering activities and Method Study. Mile stones Achieved:• Established the new manufacturing plant for M/s TVS Motor Co, Hosur in 1998 for Max-100 R & played pivotal role in bringing new business like Fiero, Victor, Victor GLX, Star & star variants.• Instrumental in increasing the productivity from 180 / man to 275 no in Motor cycle chassis Lines.• Instrumental in establishment of new business with M/s Royal Enfield & re-engineered the mfg process to increase the production from 100 sets to 210 sets / day. • Established Robotic welding cell for Chassis, Development of Jigs, Parts improvement, improving process repeatability, Training of workmen, teaching of Robot, etc.• Successfully established the process of Exhaust Systems for all motorcycle of TVS Motor Co.• Developed & commissioned SPMS like sheet metal rolling, TIG welding, different types of rotary welding, hydraulic machines, Curling, Fine boring, NC & CNC Bending, etc.• Implemented SMED, Poke-Yoke, value engineering, TPM in the manufacturing process.

Chennai, Tamil Nadu, India

• Established Co2, TIG welded & plated frames and forks for domestic & exports market.• MIG & TIG welding Spms were developed for welding of frames & forks of Bi-cycle.• Introduced the Modular concept and systems in the Export module of TICI.• Developed many flexible welding fixtures & SPMs to cater changing Export requirements.• Introduced stored energy projection welding machines in place of conventional machines.

Chennai, Tamil Nadu, India

Worked as Fabrication engineer on installation of Ennore Power station

Tiruvallur, Tamil Nadu, India

worked as trainee in Material planning and Vendor development function

Diploma Of Education, Mechanical Engineering, First Class With Distinction

Bachelor Of Technology - Btech, Mechanical Engineering, First Class