Emin Kaya Email & Phone Number

Copenhagen, Dk

Bursa, Turkey

Bursa, Turkey

ALTR-BU-Automotive Lighting -MARELLİProcess Engineering Department / Process Launch Management- Leading of new Headlamp/Rearlamp new product project launch activities ensuring utmost collaboration between cross functional teamsResponsibilities:• Preparing and following new product launch plan in line with project milestones and including all activities of functional teams. (From design phase to SOP+3 months)• Leading the manufacturing team during development… Show more ALTR-BU-Automotive Lighting -MARELLİProcess Engineering Department / Process Launch Management- Leading of new Headlamp/Rearlamp new product project launch activities ensuring utmost collaboration between cross functional teamsResponsibilities:• Preparing and following new product launch plan in line with project milestones and including all activities of functional teams. (From design phase to SOP+3 months)• Leading the manufacturing team during development phase to ensure feedbacks are given to mature the product design.• Participating to the design meetings to ensure manufacturability requirements are secured and product is feasible in terms of targeted KPIs. (DFEMA, PFMEA, DFA, DFM)• Coordinating the teams to ensure feedbacks from related departments are given to all equipment designs (EEM)• Following assembly line building & Installation Phases.• Following readiness of all project equipments and reporting.• Organising Injection/Mold Tryouts and reporting.• Product sub components stock management till SOP phase.• Internal & Final product packagings readiness follow up and trial organising.• Ensuring readiness for the Customer & Internal Audits and organising all activities with the team.• Managing all sample needs of customers and providing samples for internal tests.• Ramp-up Phase and pre-serial trial productions managing and reporting.• LOP based follow up of all problems and status reporting regularly including the project KPIs to top management.• Achieving the targeted KPIs and hand over the product to serial teams with a closing meeting and final report to top management.Accomplished Projects: * Hyundai GB F/L - Rear Lamp(i20) - SOP/2018* Hyundai AC3 Head Lamp(i10) - SOP/2019* Hyundai AC3 Rear Lamp(i10) -SOP/2019/2020* Daimler A169 Fog Lamp(Evobus)) -SOP/2019* Hyundai BC3 Head Lamp(i20) -SOP/2020* Hyundai BC3 Rear Lamp(i20)-SOP/2020* Ford CX740 HL - (Electric SUV)- Ongoing - SOP 2023 Show less

Bursa, Türkiye

ALTR-BU-Automotive Lighting -MARELLİIn addition to my current role, I was assigned as Sample Shop Responsible. Responsibilities:- Following sample/proto assembly activities for new product projects.- Ensuring the samples meets the demands of the requested purposes (ınternal and customer)- Organising regular meetings for efficient comminication & collaboration between different project departments/units in order to sustain proactive approach.- Supporting first… Show more ALTR-BU-Automotive Lighting -MARELLİIn addition to my current role, I was assigned as Sample Shop Responsible. Responsibilities:- Following sample/proto assembly activities for new product projects.- Ensuring the samples meets the demands of the requested purposes (ınternal and customer)- Organising regular meetings for efficient comminication & collaboration between different project departments/units in order to sustain proactive approach.- Supporting first assembly risk analysis with giving feedbacks to core teams.- Managing blue collar activities for aiming efficient use of workforce.My priority was to build proactive mindset to the blue collar team and increase their contribution with more involvement actively . As a positive outcome therefore there was not a single escalation. Show less

Bursa, Türkiye

ALTR-BU Automotive Lighting - MARELLİManufacturing Engineering Department- EEM Co-Pillar LeaderResponsibilities:- Preparing specifications for the new equipment ınvestments and implementing them in accordance with the targets in terms of quality, cost and delivery.- Improving existing processes with technical solutions in terms of efficiency, safety, quality and providing technical support to the serial production.- Implementing new plant/machine projects in… Show more ALTR-BU Automotive Lighting - MARELLİManufacturing Engineering Department- EEM Co-Pillar LeaderResponsibilities:- Preparing specifications for the new equipment ınvestments and implementing them in accordance with the targets in terms of quality, cost and delivery.- Improving existing processes with technical solutions in terms of efficiency, safety, quality and providing technical support to the serial production.- Implementing new plant/machine projects in callaboration with the assigned suppliers. Leading the suppliers in every step of the process.- Taking part in new product projects, giving feedbacks as process expert to design phase in order to act proactively, providing the equipments for project launchs and supporting ramp up phases.Technical Profession:- Equipment ınstallation based on WCM- EEM princibles- UV Coating Process for Head lamp lenses (Hard Coating(Flow)/Base Coating)- PVD Coating Process (Al Metallization coating) & Metallization Hangers/Masks- Washing Process- Cleanrooms & HVAC Systems & Annealing Ovens- RTO (Regenerative Thermal Oxidizer)Major Accomplished Projects:* 3K 1800T Injection Machine Commissioning with sub-equipments (Presented by me as a good example of EEM aproach ın global WCM audit)* Assembly Cleanroom Installations* RTO (Regenerative Thermal Oxidizer) Project- 55.000m³/h* Second Floor Steel Structure for additional storage area /with elevator) - 200 m²Attended Product Projects as core team member for equipments launches:* 2014 - Hyundai GB HL & RL -/- Fıat 263FL HL -/- Renault BC98 Inıtıal Paris HL* 2015 - Renault LFF RL -/- Renault X98 PH2 HL & RL -/- Fıat Alfa 949 RL* 2016 - Fıat 356 B-Sedan HL & RL -/- Fıat 356 HB HL -/- Ford V362 MCA HL* 2017 - Renault BJA HL -/- Renault HJB RL -/- Ford V363 MCA HL -/- Fıat 520 DRL Show less

Bursa, Türkiye

Bosch Gasoline Systems (BU4)- MFG 2.1-DEML- Smart Start Production EngineerLeaded Quick Changeover Project--> Changeover time drastically reduced by %45 (from 130 to 70 min).Participated actively to following activities:- Reducing waste in production (Tool costs, scrap, changeover time, down time)- Reducing quality risks- Reducing Stocks (ıntegrating Kanban)Used following tools for problem solving:- Pareto analysis- Brainstorming… Show more Bosch Gasoline Systems (BU4)- MFG 2.1-DEML- Smart Start Production EngineerLeaded Quick Changeover Project--> Changeover time drastically reduced by %45 (from 130 to 70 min).Participated actively to following activities:- Reducing waste in production (Tool costs, scrap, changeover time, down time)- Reducing quality risks- Reducing Stocks (ıntegrating Kanban)Used following tools for problem solving:- Pareto analysis- Brainstorming, Root Cause anaysis, Ishikawa(4M)- PDCA cycle- Time and motion study (SMED)- BPSAttended Courses:- Advanced Excel Course (Trainer: Mr.Özer Sancar)- Quick Changeover Course (SMED)- ECM-EDM-ECDM Course (Trainer: Mrs.Mihriban Manaz) Show less

2,79/4, Makina Mühendisliği

Bachelor Of Science (Bs), İşletme

Education record