Competent R&D and Production Management Professional with 8 years of experience in the automotive industry. Proven track record in production management and planning, manufacturing project management, process and quality improvement, cost reduction, mitigating risks and improving workplace safety. A qualified leader to achieve critical production goals, growth, and profitability targets in highly competitive environments, provide technical expertise, boost employee involvement, and peak performance. Passionate about improving skills and attended various training programs such as 8D, Process FMEA, VSM and IATF 16949. Project Owner & Project Manager of the Carbon Fiber Wheel Project which was supported and funded by TUBITAK (The Scientific and Technological Research Council of Turkey). An ICF-certified Professional Coach who values teamwork, collaboration, and applying new ideas and methods. A keen intelligence in coming up with effective solutions to complex problems, spotting and fixing inefficient processes.Key areas of expertise:Research and DevelopmentProduction Management Manufacturing Operations Management Quality ManagementContinuous ImprovementOperational Efficiency Cost Reduction
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Research And Development ManagerCarre Wheel Design Aug 2022 - Dec 2022Tekirdağ, Turkey• Playing a significant role during the establishment of a state-approved R&D center, developing and implementing research and development procedures and techniques and exploring new ideas and innovation opportunities, • Finding a different production method that will be a better and more modern alternative to the traditional casting method, and analysing the production of parts other than wheels,• Ensuring crucial weight and cost reduction in wheel production by initiating changes to existing aluminium, aiming to minimizing wheel measures and reducing energy usage in projects, • Carrying out a joint project with partner firm Technocast which produces small home appliances like micro mobility scooter. -
Production ManagerCarre Wheel Design May 2021 - Aug 2022Tekirdağ, Turkey• Accountable for managing and overseeing the production processes, organizing workflow to meet specifications and deadlines, building an engineering team from scratch and managing a large team of 100+ in daily operations; directly reporting to the CEO along the way, • Managing casting, machining and painting lines, tool shop and planning departments to ensure maximum productivity and minimal downtime and ensuring full compliance with health and safety regulations,• Taking immediate actions when critical problems and disruptions arise, monitoring production KPIs and metrics, and periodically providing comprehensive reports to senior management,• Driving efforts for improvements regarding quality and efficiency increase and cost reduction, leading layout and automation projects • Exploring investment opportunities and getting price quotes, monitoring and developing production data such as EEO values, compliance to shipping plan etc. and providing technical support to overseas and domestic customers. *** Expertly managed the production lines that produce 400 different wheel models and 20K wheels per month.*** Ensured critical improvements in the casting, painting, and machining lines and significantly reduced the number of casting and machining scrap parts. -
Production HeadCarre Wheel Design Mar 2019 - May 2021Tekirdağ, Turkey• Overseeing daily production activities for the smooth running of all production lines (that produce 250 different wheel models) and the quality of output and leading a team of 90+ (including operators, foremen, and chargehands) along the way, • Accountable for managing casting, machining, and painting lines with 8 low-pressure casting machines, 2 drilling machines, 12 CNC lathes, and CNC milling machines,• Leading quality/efficiency increase and cost reduction efforts for existing projects, initiating critical improvements in casting, painting and machining lines and reducing casting and machining scrap parts, • Monitoring and developing production data (EEO values, compliance to shipping plan), identifying the materials and necessary resources needed by the lines and approving purchase requests,• Also, providing technical support to overseas and domestic customers and directly reporting to the to the Factory Manager regarding all matters. -
Production Team LeaderCarre Wheel Design Apr 2016 - Mar 2019Tekirdağ, Turkey• Supervising a team of 50+ (including blue collars, foremen, and chargehands) in daily production activities and providing effective leadership to quality improvement and cost-saving projects, • Managing 6 low-pressure casting machines and 15 CNC machines, evaluating machine resources to ensure continued production and minimal downtime, and keeping close track of compliance with health and safety standards,• Preparing production plans, managing layout changes, communicating regularly with management regarding issues impacting production, and directly reporting to the Factory Manager regarding all matters. -
Production EngineerHema Endustri Apr 2015 - Apr 2016Tekirdağ, Turkey• Planning and monitoring production engineering processes at the crank factory to produce high-quality products in line with the production plan, time, and quality objectives,• Leading a team of 5 (foremen and chargehands) and 70 operators in day-to-day operations, driving efforts to initiate process improvements, reduce costs, improve production efficiency and solve quality issues, • Identifying unsafe operations and practices and enforcing compliance with health and safety regulations and directly reporting to the Factory Manager regarding all matters.
Emrah İpek Skills
Emrah İpek Education Details
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Mechanical Engineering
Frequently Asked Questions about Emrah İpek
What is Emrah İpek's role at the current company?
Emrah İpek's current role is R&D and Production Management Professional | Expert in automotive industry.
What schools did Emrah İpek attend?
Emrah İpek attended Trakya University.
What skills is Emrah İpek known for?
Emrah İpek has skills like Leadership, Quality Management, Conflict Management, Iatf 16949, Research And Development, Production Efficiency, Lean Manufacturing, Health And Safety, Autocad, Failure Mode And Effects Analysis, Workplace Safety, Manufacturing Operations.
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Emrah İpek
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