Senior Engineer - Mechanical Maintenance (Extrusion)
CurrentWalk by inspection as per checklist for equipment maintenance - reporting anomaliesPreventive maintenance - in-running attainable points like greasing, lubricationPlanning for next day work order, agency planning, material planning.Resolving issues of breakdown in the machines and taking corrective actionsRCA (Why-why) analysis to avoid recurring breakdowns by having daily meetingsRecording of equipment status, running parametersOpportunity maintenance monthly/daily - as per checklist of anomalies and report prepared schedule of maintenance to be done.Assist in Shutdown planning : Manpower planning, tools and sparesTo check the equipment for Preventive maintenance to reduce the sudden breakdownsWalk by inspection as per checklist for equipment maintenance - reporting anomaliesPreventive maintenance - in-running attainable points like greasing, lubricationRecording of equipment status and running parametersMTTR - Non critical equipment’s By proper planning of spares and manpower availabilityOT reduction by proper manpower management & resource utilisationExecution of Shut Down and unplanned jobs to ensure smooth operation of plant and to handle new projects and initiative to reduce cost and timePreparing list for the shutdown jobs including indenting of the materials required for mentioned areas Follow-up of the materials from Vendors, Purchase, Stores and Mechanical departmentsEnsuring the receipts and issuing of materials with correct specification Contractor follow-up with legal and safety aspects and to make sure the allotted jobs completed in a prescribed manner and within a time-limit Scheduling the activities required for the commissioningPlan for the future maintenance of equipment ensuring availability of the space for same maintenanceTrail of the commissioned equipment to ensure desired outputsTo Draft Planning for conditioning monitoring of the production processes to reduce equipment failures.