Engineering and Design of superchargers, components and air management systems for automotive gas and diesel engine applicationsEngineering and Design of high-voltage traction inverters for automotive plug-in hybrid (PHEV) and battery electric (BEV) applications - eMobility.Rapid prototype procurement, product durability testing, fixture design, supplier development, global design team leadership, and Enovia PLM database management.Work directly with Customers, Suppliers, Global Supply Chain & Manufacturing associates to take designs from concept to production.Use of Creo, Ansys, and SolidWorks design and analysis applicationsTolerance stack-ups, BOM's, Production tooling and fixturing

Design of plastic components and assemblies for industrial PVF, process piping, water treatment, pool/spa, commercial plumbing, and irrigation as well as appliance, tier II automotive and truck (Class A and functional parts), HVAC, and industrial OEM markets.

Brake design for commercial vehicles

Design and checking of commercial vehicle transmission components and systems

Design and system integration of axles, suspensions, steering systems, and welded chassis components to meet customer and structural requirements on specialty and military vehicles.Design of cross-members, outriggers, brackets, and custom sheet metal parts using SolidWorks.Large assembly file management, product assembly drawing creation, and oversee work done by drafting/detailing associates as needed. Use of 8D, root cause analysis, corrective/preventive action to document and resolve product issues.Assist production associates during vehicle builds and provide technical support.Implement product/process improvements and cost-savings.

APQP design team lead on Next Generation Steer Axle.Create cost estimates, ECO's, SCAR's, design specifications, key characteristics, and test requests.Use of QFD, DFMEA, root cause analysis, and 8D tools.Use of Oracle database to manage BOM's.Tolerance stack-ups, clearance/motion studies, and 2-D layouts.Part rationalization and use of common components/fasteners.Daily collaboration with internal/external suppliers, FEA engineers, metallurgists, and product planning to analyze, develop, and/or improve product designs.Prototype development on new project launches.Concept development, new/current product design using Pro/E Wildfire, Intralink, Windchill, and ProductView.Competitive product analysis to remain abreast of latest processes, materials, and design trends.Supplier development, assisting with PPAP process and resolution of technical issues at US plants as well as suppliers in China, Mexico, India, Brazil, and Spain.Participation in six sigma activities, warranty reduction, VA/VE implementation, and design reviews.

Design, purchase, implementation, and calibration of precision gaging (functional gages, thread gages, depth gages, air gages and masters), tools, and test fixtures.Use of Bravo and Solid Edge CAD packages.Performed gage R&R studies.Continuous improvement and cross-functional project team leadership and participation.Receiving inspection of purchased parts and finished company products according to well defined criteria using standard physical, mechanical, and/or electrical measurements.