PSEC (ISO 9001:2015,14001:2014,45001:2018- Monitor day to day Production activities, - Develop Production plans based on demand forecast, raw material availability and equipment capacity - Communicate production goals, priorities and performance metrics to production team and senior management - Use of ERP and SAP inventory management - Tracking of production plans to check that daily targets are aligned with planning - Coordinate Cross Functional for arrangements… Show more PSEC (ISO 9001:2015,14001:2014,45001:2018- Monitor day to day Production activities, - Develop Production plans based on demand forecast, raw material availability and equipment capacity - Communicate production goals, priorities and performance metrics to production team and senior management - Use of ERP and SAP inventory management - Tracking of production plans to check that daily targets are aligned with planning - Coordinate Cross Functional for arrangements of raw materials (chemicals)- Scenario based planning for any production plan changes - Handle plant troubleshooting and take counter measurements to ensure plant and equipment safety - Implement Operations Excellence at plant sites to ensure smooth and quality production - Plant Front End Engineering Design (FEED) for manufacturing plant - Process design and construction monitoring in plant revamping - Process Flow Diagram (PFD) and Piping and Instrument Diagrams (P&ID) making, reading using Visio - Process simulation software (Aspen Hyses) - Making procedures for handling of Highly Health Hazard Chemicals Hydro Chloric Acid (HCl), Nitric Acid (HNO3) and Sulfuric Acid (H2SO4) - Coordinate for NOC requirements fulfillment for Hazardous chemicals required by Antibiotics Force Punjab, Plan visits, Documents preparation coordinating with Legal Team and Implementation of safety standards at plant and storage areas - Material Safety and Data Sheets (MSDS) formation and training of manpower regarding safe handling and risk awareness- HAZOP study for highly flameable and hazardous chemicals- CF Teams interacting with the QEHS department for emergency drills for fire fighting and chemicals handling-PHA and PSM for process safety - Chemical Solutions testing/Analysis in modern Chemical Lab equipments - Chemical Lab Maintenance and equipment maintenance- Coordinate with Quality Control/Assurance Team to ensure quality standard - Manage 5-S and 8-Waste - QMS CF Audits - Lean Manufacturing Show less

- Overview of Ammonia (NH3) Synthesis process • Catalytic Desulphrisers operations and handling to reduce sulphur content in Natural Gas feed • Observed Ni-Mo Catalyst replacement in Desulphrisers • Feed Gas multistage compressors operations monitoring • Learnt how to control reactions involved by maintaining temperatures in 325°C to 375°Cat 22 Bar Pressure inside Desulphrisers • Reforming Section i.e learnt about Primary and Secondary reformers operations • How to… Show more - Overview of Ammonia (NH3) Synthesis process • Catalytic Desulphrisers operations and handling to reduce sulphur content in Natural Gas feed • Observed Ni-Mo Catalyst replacement in Desulphrisers • Feed Gas multistage compressors operations monitoring • Learnt how to control reactions involved by maintaining temperatures in 325°C to 375°Cat 22 Bar Pressure inside Desulphrisers • Reforming Section i.e learnt about Primary and Secondary reformers operations • How to control 125 Bar Pressure inside the reformer-1 and temperature around 768°C to 810°C• How excess air and Feed Gas is injected to reformers for ensure complete reaction to avoid or minimize Carbon Monoxide (CO) formed as by product along with main desired product carbon dioxide (CO2) • Separation of Nitrogen (N2) produced in secondary reformer ex shifting of N2 to Main Ammonia gas reaction unit. • Heat Recovery and feeding of CO2 to Urea manufacturing plant through adiabatic compressors • How LTS & HTS operations are controlled and residue gas CO is handled to convert it to CO2 gas which is desired at Urea section • Learnt about Ammonia synthesis unit process is carried out at 25 Atm and 270°C • How Conversion of CO gas at the expense of H2 gas is made to purify gases stream • How Methanator forms methane gas and is transfered or recycled to Reforming section • How purge gas is exclude and wents • Shifting of NH3 formed to Urea manufacturing plant UREA: • Learnt how NH3 and CO2 are reacted in excess of Steam to produce Biammonium Carbamate • Had a deep understanding of transfer of molten ammonium Carbamate to distillation column for dehydration of Ammonium Carbamate 2(NH2)2COOH where dehydration is done and molten Urea is formed •. Deeply observed solidification process of Urea in a prilling tower where Urea changes it's phase from liquid to solid prills • There I learnt Fin and Plate Heat Exchanger maintenance along with shell and Tubes • learnt Cooling Towers operations Show less