Faisal Mayanja Email & Phone Number

Boston, Ma, Us

Somerville, Massachusetts, United States

Waltham, Massachusetts, United States

- Designed and built test fixtures for product prototypes of mechanical, electro-mechanical, pneumatic, and electronic components- Generated detailed drawings of mechanical and electrical components for manufacturing- Documented development activities in a regulated environment for medical devices- Setup and operated measurement equipment to test medical devices- Created and managed controlled documentation to support product verification and validation through the FMEA process

San Francisco County, California, United States

- Designed a cutting-edge prototype for a compact electric scooter- Harnessed 3D printing technology throughout the prototype phase- Engineered comprehensive drawings to ensure manufacturability- Utilize SolidWorks Simulation to conduct FEA structural performance analyses

Quincy, Massachusetts, United States

- Integrated complex electrical and mechanical assemblies for Autonomous Underwater Vehicles (AUV’s)- Designed, prototyped, and fabricated manufacturing jigs and fixture to improve and build production efficiency- Fabricated and modified machined parts and COTS components to meet custom AUV specifications.- Refined production process through improved 5S workflow strategies- Executed implementation of a formalized ready-to-ship kit that accompanied each multi-million dollar… Show more - Integrated complex electrical and mechanical assemblies for Autonomous Underwater Vehicles (AUV’s)- Designed, prototyped, and fabricated manufacturing jigs and fixture to improve and build production efficiency- Fabricated and modified machined parts and COTS components to meet custom AUV specifications.- Refined production process through improved 5S workflow strategies- Executed implementation of a formalized ready-to-ship kit that accompanied each multi-million dollar AUV's, comprising over 150 specialized items Show less

Watertown, Massachusetts, United States

- Managed a fleet of 30+ 3d printers to support the dynamic needs of the marketing team- Lead and mentored skilled print farm operators- Designed and managed inventory of sample and demo parts for high-impact domestic and international trade shows- Generated detailed CAD model and drawings assemblies for marketing channel partners- Collaborated with marketing and application engineering teams to support unified marketing strategies- Increased sample parts capacity by 20% in… Show more - Managed a fleet of 30+ 3d printers to support the dynamic needs of the marketing team- Lead and mentored skilled print farm operators- Designed and managed inventory of sample and demo parts for high-impact domestic and international trade shows- Generated detailed CAD model and drawings assemblies for marketing channel partners- Collaborated with marketing and application engineering teams to support unified marketing strategies- Increased sample parts capacity by 20% in 6 months through creative process improvements- Oversaw logistic intricacies of printers, demo/sample parts, and materials for domestic and international trade show events Show less

United States

- Led key projects / initiatives of considerable scope to drive continuous improvement in the Engineering and Operations departments. - Modeled industry best practices and mentored junior technicians to independently troubleshoot extrusion equipment, and machine failures.- Identified process improvement opportunities and presented outlined mitigation plans to Operation Leadership. - Coordinated closely with Engineering and Material Scientists to execute on key project deliverables… Show more - Led key projects / initiatives of considerable scope to drive continuous improvement in the Engineering and Operations departments. - Modeled industry best practices and mentored junior technicians to independently troubleshoot extrusion equipment, and machine failures.- Identified process improvement opportunities and presented outlined mitigation plans to Operation Leadership. - Coordinated closely with Engineering and Material Scientists to execute on key project deliverables of critical project milestones.- Produced comprehensive engineering design documents, encompassing assembly drawings, meticulous work instructions, Standard Operating Procedures (SOPs), Engineering Change Orders (ECOs), and comprehensive training guides.- Participated in production safety and quality programs that improved plant efficiency with lean, 6 Sigma, and Kaizen methods. - Co-pioneered the establishment of the original BIPOC Affinity group, leveraging collaboration with the HR department to formalize an executive team and serve as the Strategy Chair.- Leveraged Markforged 3D composite and metal printing systems to swiftly and creatively resolve complex tasks. - Delivered weekly engineering updates to the department's executive team. Show less

United States

- Orchestrated the development of meticulously detailed engineering CAD/CAM packages, endorsed for the production of precision manufacturing hardware.- Enhanced and validated CNC machine programs, ensuring the continuous maintenance of precision for both hardware tooling and prototype components.- Established and co-managed the on-site machine shop facility.- Managed vendor strategies & purchases for hardware assemblies, spare parts inventory, supplementary tooling, and facility… Show more - Orchestrated the development of meticulously detailed engineering CAD/CAM packages, endorsed for the production of precision manufacturing hardware.- Enhanced and validated CNC machine programs, ensuring the continuous maintenance of precision for both hardware tooling and prototype components.- Established and co-managed the on-site machine shop facility.- Managed vendor strategies & purchases for hardware assemblies, spare parts inventory, supplementary tooling, and facility enhancements.- Quickly acquired proficiency in the creation, execution, and validation of CNC programs designed for 3-axis CNC mills and lathes through hands-on learning.- Integrated documentation for the manufacturing and R&D processes, specifically for plastic extrusion and fiber processing.- Designed, assembled, and engineered mechanical fixtures, tooling, and ancillary equipment for the manufacturing, hardware, and R&D teams. Show less

Somerville, Massachusetts, United States

- Supported the prototype design of subcomponents for a cutting-edge blast furnace- Crafted comprehensive detailed drawings adhering to GD&T standards for manufacturability of prototype parts- Optimized CAD file storage management system.

Mechanical Engineering, Engineering

Associate Of Applied Science, Engineering Design