Process Engineer
Current
D.G Khan Cement Company Ltd.
Responsible for the smooth and trouble-free operation of plant by leading and managing the working team on the front.Operation and control of plant process (L/S crusher, Raw Mill, Coal Mill, Kiln, Cooler, Cement Mills, Packing Plant & WHR plant) from Central Control Room within their quality control parameters & NEQS standards with maximum yield, including start/stop of Plant with respect to their standard operating procedures.Ensure quality of products by regular interaction with the QC department.Reduce fuel consumption of kiln by optimizing kiln process and using alternative fuel at calciner.Ensure the prolonged life of kiln refractory and castable by using cam scanner and pyrometers.Increasing fuel efficiency of Kiln by mixing of different types of fuels, also saving company exchequer.Optimizing process to save power consumption by curtailing idle running of machines.Capable and understanding of heat and mass balances across preheater, Kiln and cooler.Ensure the compliance of operations in kiln, raw mills, crushers and stackers with safety, health and environmental policies and procedures.Confer with supervisor to coordinate operations and activities within the section.Capable to understand P & IDs and PFDs of all Plant.Understanding of different types of instruments involved in measuring of temperature, pressure and flow rate at different stages and at different streams of process.Hands on experience of water treatment plant, and understanding of plant water system, cooling tower & RO plant.Good understanding of plant utility department, working experience on compressors, pumps and fans.Assign targets and manage manpower duties of the subordinates.Ensure the compliance of clinker quality (Liter weight, free lime, C3S, C2S etc.) through Kiln operation.Process purchase indents for items required for the Kiln operation.