Farman Syed Email and Phone Number

• Fixed operation critical bugs in embedded system PLC (Dynamic C) controlling DSS-200 OnTRAK Chemical-Mechanical Planarization (CMP) tool• Programmed, tested Keyence GC-1000 safety controller, remote I/O, sensors for key safety interlocks• Achieved UL compliance by implementing safety interlocks for all robots, stepper/DC motors, heat lamps, chemical flow while simultaneously ensuring maximum possible throughput• Developed Beckhoff PLC control system for Megasonic ultrasonic wafer cleaning system upgrade offering improved wafer particle removal• Created aesthetic touchscreen HMIs using Beckhoff TwinCAT environment for bearing stress testing, motor torque feedback monitoring system• Revamped, maintained Graphical User Interface – GUI (Visual Basic) – created custom process timers, log file storage system, enhanced system state descriptions to aid quick troubleshooting, fixed random crashes, bugs• Programmed, tuned and installed Beckhoff stepper motors, industrial PC, pneumatic equipment – solenoid valve manifolds, pressure switches• Troubleshooted Beckhoff, Siemens PLCs using TwinCAT, TIAPortal to find root cause in the event of an issue• Tuned Beckhoff servo drives to achieve precision position, speed control profiles for high-speed servo motors used in Spin, Rinse and Dry applications• Traveled to customer sites to troubleshoot software, electrical, mechanical issues, restoring tool operation in a timely manner• Trained field service technicians, customers on tool operation, safety procedures• Improved chemical purge sequence by enhancing DI water flow and rotating wafer brushes to flush out toxic chemicals such as Hydrogen Fluoride prior to maintenance• Documented Standard Operating Procedures in clear, concise manner to streamline and enhance equipment diagnosis procedures such as tool alarm generation, SECS-GEM factory automation interface

• Provided automation engineering technical support to multiple Amazon sites for equipment such as vision systems (SICK, Cognex), conveyor systems (Honeywell Intelligrated, Dematic), drives (Allen-Bradley, SEW Eurodrive, Eaton)• Commissioned BestFlex conveyor system for site launch at TEN2, PHX7 facilities, optimizing speed control mechanism, replacing faulty DC drives, 110 VAC power connectors• Launched GYR3 Fulfilment Center, performing Inspection of Quality for all controls devices - PLCs, control cabinets, drives, photo-eyes, vision systems • Ensured functioning of equipment is within designed specifications and will achieve operational conditions requested by client• Led the shift as Controls Engineering point of contact for site, responding to calls for support to ensure minimum operational downtime, acted as incident commander for time critical SEV events in absence of Maintenance Manager• Maintained material handling equipment such as PLCs, motor controls, servo drives, VFDs and industrial networks like Ethernet, Profibus• Rectified irregular voltage levels in Profibus network by using Profitrace software, configuring repeater devices• Troubleshooted Allen-Bradley PLC’s using Studio 5000, RSLogix 5000 to find the root cause in the event of an issue. • Extensive exposure to maintenance, troubleshooting of FANUC 6-axis robot, increasing lifespan by performing appropriate preventative maintenance (PM)• Configured a variety of drives such as PowerFlex 525, Eaton SPX VFDs, Yaskawa Sigma-7 servo drives for conveyor line• Calibrated, configured Cognex, SICK, Banner vision control systems using Dataman, SOPAS, Presence Plus software• Identified points of inefficiencies in PLC ladder logic using Studio 5000, RSLogix 5000 to increase operational throughput• Monitored conveyor systems’ KPI’s such as oil level, chain stretch, chain sag using InControlWare SCADA system• Worked extensively with Facility Operations to minimize downtime while performing repairs

• Developed automated testing system for product conveyor belt used in robotic pick-and-place application • Programmed Allen-Bradley MicroLogix 1400 PLC using RSLogix 500• Configured Allen-Bradley PowerFlex 525 VFD (Variable Frequency Drive) and PanelView 800 HMI (Human Machine Interface) using Stratix Ethernet switch• Trained on HMI pendant teaching of Yaskawa MOTOMAN MH5 6-axis articulated robot and wiring of DX200 controller for remote I/O• Simulated robotic cell for pick-and-place application using MotoSim EG

• Performed installation and testing of Allen-Bradley SLC 500 PLC for automated Reverse Osmosis water purifying system• Overhauled Piping and Instrumentation (P&ID) diagram, achieving a 20% increase of maximum system uptime • Set up PC interface for PLC using DH-485 communication protocol• Implemented safety interlock system in ladder logic incorporating limit switches, level switches • Developed SCADA system for remote process monitoring/control using Wonderware InTouch• Troubleshooted process equipment: solenoid valves, compressor and relays

Responsible for grading of answer scripts for the course EEE 203: Signals and Systems

• Trained on Delta Programmable Logic Controller (PLC), Human Machine Interface (HMI) and Variable Frequency Drive (VFD)• Troubleshooted AC Servo Drive and performed wiring for Motion Control (Speed & Position) modes• Reviewed plant apparatus safety interlocks and performed evaluation of efficiency of Lock-out/Tag-out procedures in accordance with OSHA requirements• Reviewed and organized PLC and HMI programs to be accessible to field service engineers and company management

• Programmed Siemens S7-1200 PLC using TIA Portal and designed electrical control panels interpreting electrical drawings and schematics - Piping and Instrumentation (P&ID) diagrams, Cause and Effect diagrams • Identified critical faults in production line using root cause analysis, significantly reducing project cycle time• Had exposure to FOUNDATION Fieldbus communication protocol, performing interconnection of wiring block with marshalling cabinet, junction boxes and system cabinet according to client specifications and equipment datasheets• Oversaw installation of cable trays for circuit conductors and power circuits in accordance with NEC (National Electric Code) requirements