Fatih İlgen Email & Phone Number

İzmir, Türkiye

İzmir, Türkiye

• The production capacity was effectively increased by optimizing machining cylce times and making improvements in current manufactured pieces that produced on CNC lathes, CNC swiss lathes, CNC horizontal and CNC vertical machining centers.• By integrating cost-effective processing methods without compromising customer quality requirements, production costs were reduced by 22%. This method significantly enhanced the company's competitive advantage in the global market.• Robot cell lines with using kuka robotic arms were implemented for the regular and high-volume production of CNC lathe jobs and the execution of measurements. This eliminated processing errors caused by operators and the time loss associated with part disassembly and reassembly. Additionally, a 38% increase in monthly production capacity contributed to the company's revenue.• Leadership was provided in the detection of 5S non-conformities in the production line and the identification of actions to be taken.• Leadership was taken in the APQP project management and PPAP processes for jobs obtained after the RFQ process.• Leadership was provided in conducting poka-yoke studies to prevent errors arising from operator connections in processing fixtures.• Cutting tool improvement efforts aimed at minimizing cutting tool expenses were conducted, resulting in a 40% reduction in cutting tool expenses in 2023.• Operator technical and personal development training was provided to enhance competencies.

İzmir, Türkiye

• Carrying out the process design and operation development of new/existing projects• Settling the technical requirements with suppliers.• Ensuring the supplier PPAP files' (P-FMEA, SPC, MSA, control plan, 3D scanning results, porosity studies, mechanical and material tests) integrity.• Leading prototype productions of projects according to PPAP and OEM customer (Mercedes, Scania, DAF, MAN, Renault, Ford Q1) specifications.• Determining process operations of new projects according to customer technical drawings• Assigning the needs of machining and assembly fixtures, cutting tools, measurement devices, and auxiliary tools that are within the project criteria and leading the implementation operations.• Preparing P-FMEA, SPC, process-flow diagrams, and operation manuals of new/existing projects according to the IATF16949 specifications.• Leading cutting tool life studies to improve and optimize the cutting tools that are used in the machining operations.

Master'S Degree, Mechanical Engineering

Master of Science Thesis Topic: Optimization of Cutting Tool Wear Parameters in Machining 42CrMo4+C CGPA: 3.98/4.00

Bachelor'S Degree, Mechanical Engineering

Highest-ranked student of the mechanical engineering department CGPA: 3.52/4.00