A330-300 P2F conversion, ATA 25 electrical lead. Helped develop the electrical design and interfaces for three monuments in the supernumerary area, a wet galley, an overhead stowage bin and an emergency equip/EE cabinet, Prepared deletion reports and modification reports for the wiring diagrams and schematics for the supplement manual.

Presidential Aircraft Recapitalization (PAR)

Solidworks 3D parametrics / manufacturing

August 2017 - June 2018 Gulfstream, Savannah, GA Electrical Harness Installation Group, Special Missions. Designed all forms of bracketry and used clickbond hardware to facilitate the installation of harnesses, coax cables and feeders. Coordinated closely with structures and stress to design the best solutions to very complex installation situations within the cabin and outside the pressure envelope in high vibration and extreme temperatures areas of the aircraft. Catia V5 Generative part design/sheet metal & Smarteam.

April - July 2017 Lockheed Martin, Palmdale Ca. (NO Secret Clearance) Studied NAVAIR performance specifications for an un-maned air system UCASS. Preliminary effort to locate air vehicle equipment, mission equipment and wiring per specifications.

Zodiac OEM Cabin Interiors, Santa Maria, CA. Embraer E190-E2, E195-E2, E175-E2Cabin overhead lighting harness routing and installation. Spotlights, emergency lights, washlights, exit sign and markers on ceiling panels and door surrounds. Used Catia V5 (no electrical workbenches) for 3D modeling, AutoCad 2004 for harness assy drawings and wire diagrams and Smarteam for release mechanism.

Zodiac Seats US, Gainesville, TX. B777, B787, A350.IFE installation and harness routing. Used Catia V5 Electrical Workbenches and SmarTeam to design IFE/wiring installations and provide wire lengths for the Z300 and Z938 Concept D seats. Considered Boeing D6-36230, Zodiac WPS’s, Airbus requirements, Panasonic EDP10004, Precilec and ARINC 628 requirements to design for this very dynamic manufacturing environment. Represented Electrical engineering on the assembly line to aid and advise during the fabrication process.

April 2012 – Oct. 2013 Structural Integrity Engineering, Chatsworth CA. MD10 / DC10.STC and major modification. Power distribution system, electrical diagram modifications (AutoCad), re-packaged equipment panels, wire routing and installations (Catia V5), drafting of drawings, EO’s, AEO’s, wire kits, equipment list, hook-up list, termination list and EA’s. Worked at the MRO in Victorville, CA. to aid and advise during the fabrication process to obtain conformity and certification. Knowledgeable with electrical component specs, hardware specs, Boeing DMS, DPS, SRM, SID, AD and service bulletins.

April 2007 – May 2010, April 2011 - Aug. 2011 C&D Zodiac and Driessen Zodiac, Garden Grove, CA. A380 and B737C&D Zodiac. A380 stairs and PSU‘s. Designed wiring, harness routing, oxygen installation, equipment installations, ceiling panels, closeout panels, spot light shrouds, tread and risers, support beams, decorative laminates, support fairings, lay-up parts, child hand rails, sconces, bezels, and various machined and formed metal parts using composite panels, aluminum alloys and stainless steel. PSU / ASU, designed variations of the air outlet panels, information panels, infill panels, emergency medical panels, logo lighting, galley lighting and special panels. MRB team member, witness to certification testing per DO-160 and performed verification testing. Knowledgeable with Airbus electrical design requirements (EDR), ABD0100, ABS parts and Airbus Industries process specs.Driessen Zodiac, B737 MaxFlex2 galleys, designed many installations on the G4 galley.

Oct. 2004 - Sep. 2006 Northrop Grumman Corp. Bethpage, NY. E2-EEngineering Test & Evaluation, flight test instrumentation. Instrumented approx. 160 of the 636 measurements for the E2-E flight test program. Transducer installations, and power distribution. Instrumented the FADS and Radar LCS systems to measure static & differential pressures, temperatures, and flow rates. Instrumented landing gears, ailerons and various others for position, displacement, acceleration / vibration, this work included much structural modifications. Designed the main PDU box, AUX PDU box, and the engine nacelle junction boxes, installed / designed PCM encoders, display panels, disconnect brackets, penetrations through pressurized and un-pressurized bulkheads, fuel flow measurement, and bond-on thermocouples. Supported the product build activities at the St. Augustine, FL. manufacturing facility. Familiar with MIL-W-5088, Mil standards for tubing, tube fittings, bonding and others.

Oct. 2002 - Oct. 2004 Sikorsky Aircraft, Stratford, CT. UH-60MEquipment design and installation, wire routing and installation. Heavy liaison work. Created photo books to document existing installations. Also designed various assemblies and installations for the S92 helicopter to meet the latest FAA / JAA Part 29 regulations. MIL-W-5088

1999 - 2002 Linelogic, Inc. Laguna Hills, CA. (IT)As a webmaster / graphics specialist & partner, I provided multimedia services through the production of high quality vector and pixel graphics. For an expanded view of these activities e-mail me at fbilbao@netscape.net.1996 - 1998 Boeing Defense & Space Group Philadelphia, PA. BB609 / CH-47Defined the installation of the power distribution system to meet FAR's Part 23, 25, 29 and DOT advisories. I was also responsible for the definition and conceptual designs of the equipment downstream from the primary power feeders to the utilization equipment such as power panels, circuit breaker panels, main battery installation (NiCad) and 'essential for flight' CB panels. Also, coordinated & designed various other equipment (i.e. pitot static system, aoa vain, magnetometer, antennas, sensors, etc.CH-47 Chinook design and installation center console, display panels (N.V.G. compatible), relays, grounding provisions, wiring, and other miscellaneous equipment.1995 – 1995 Visual Structures Inc. Los Alamitos, CA. Thru the wall commercial projection systems. Used CadKey CAD system. 1994 – 1994 Gulfstream Aerospace Corp. Savannah, GA. G5 Electronic Mockup and administration. Catia V4 and Cadam1993 – 1993 Kaiser Electroprecision Irvine, CA. Mechanisms, gear motors, cams, actuators, hot air impingement, refrigerated enclosure, pneumatic conveying system, machined TFE/PTFE.1987 – 1992 Boeing Airplane Company Everett, WA. 747-400 / 767 / 777 Equipment Installation. Lighting instl, CB panels, relay panels, weight and balance, liaison engineering, change control board. 777 Electronic Mockup and administration of Sec 41. Clash detection and reports. Systems Integration.1979 – 1986 McDonnell Douglas Astronautics Div. Huntington Bch., CA. Electromechanical packaging, rack and panel, ground test equipment design, multi-layer PC Board design and documentation, electrical schematics, system diagrams.