I am working as Technical Project Manager :- Plastics Product & Process development in Automototive Industry.I manage project from Request For Quotation, to Serial Tools launching, until start of serial production at the plant. My Plastics Product & Process development knowledges : • To Analyse customer specifications' and to answer to RFQ. • To manage Plastics Product & Process development :- To work with CAD designers for parts designing- To manage CAE activities & Rheology.-To optimise mass optimisation (lightweighting, cellular polymers)-Plastic Injection moulded parts and moulds designing.- To analyse Plastic Injection Moulding and mechanical numerial simulations - Prototyping. - To manage Plastic Injection Moulds manufacturing following up.- To manage Plastic Injection Moulds tuning.- To manage plastic parts modifications.- To Approve first part out of serial plastic injection moulds (Fonctionnality & cosmetic).• Suppliers management for plastics components. • To define technical solutions answering to industrial specifications : - Plastic Injection Moulding, insert overmoulding, Gas Injection, Micro-cellular Injection Moulding.- Plastics Welding.- Plastic parts printing.- Thermoplastic cellular Injection Moulding.- Polymers Processing : Thermoforming, Skin on plastic insert thermoforming, compression.• Plastic part Product & process develoment Timing Plan and Budget following up. • Customer relation and project team management.• Project Quality Management : o APQP & PPAP. o AMDEC product & process. o Method 8D. o Control Plan. o Methods of Problems Resolution. o Knowledge in Six Sigma. • Injection Moulding Manufacturing Management (Lean Manufacturing).• Fluent in English, Czech. Beginner in Roumanian, German, Russian. • Team Leader, Transversal Management, rigourous, Cartesien approach , synthetic spirit, to federate a project team, autonomous, style sensibility.
Steps-4
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Programme Développement Leader Automobile En PlasturgieSteps-4Mulhouse, Fr
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Automotive Programme Development LeaderSteps-4 Aug 2021 - PresentStrasbourg, Grand Est, FranceAutomotive development Product & ProcessProduct & process development management as technical projects manager (projects 5 ECHO ; HJB2 ; DJB ; MMC ; B1322)Product Robustess managementProduct Validation managementRenault customer and suppliers technical meeting managementTechnical revue meeting management (RAD)Timing plan, costs, quality convergency managementProduct & Process Engineering Change management (ECR)Design feasability studies management taking in consideration customers expectations and plant expectations ( factories production means)Technical coordination management between :Product (design, mechanical sumulation, rheology simulation, laboratory validation, mould design) Process (molds, assembly, gluing, pad printing, painting)Project reporting (Highlight)Gate review management (Project milstones)RSA Projects : 5 ECH0, HJB2,DJB,MMC.NISSAN Project : B1322.
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Automotive Quality Design CoordinatorRcd Except Sep 2013 - Jun 2021To work with the style and A class team as a technical support, to check A class design technical feasability. To manage action plansTo represent the style during technical meeting for applying style design intensions, finding solution to fullfill the style design intention. To negociate technical solutions, to assess.To make assessed Style / Engineering topics divergency in case of project cost or timing impact To provide robust input datas to the style and A class team.Technical perimeter : Interior & Exterior cars’ -
Project ManagerKnauf Industries Oct 2009 - May 2013Ungersheim, Grand Est, FranceProject management in Automotive & Building Insulation industries.I have developped parts made of EPP, EPS and injected moulded parts from tool launching to start of production.I have managed new External Insulation Panels development.Customers relation management. -
Plastic EngineerAltran Jun 2004 - Sep 20092004 2009 ALTRAN company in LEVALLOIS PERRET2 month : PSA & Renault customer quality on clusters in CONTINENTAL CZ.3 month : Plant / Epsilon 2 Project Team coordinator in MECAPLAST CZ during the ramp up.16 month : Project Manager, Inside Door Handles & Outside Door Handles development (Customers NISSAN & BMW) & chromed parts for bumpers (Customer PSA) in FABI.9 month : Project Manager A7 Inside Door Panels inVISTEON SK since ramp up until SOP.16 month : Tool & Process engineer on A7 dashboard in FAURECIA since serial tool launching until SOP. -
Production ManagerPlastigray Oct 2003 - May 2004PLASTIGRAY company in GRAY Production Manager : Responsible for Injection Molding workshop and Assembly.Workshop :19 injection moulding machines (from 50T to 600T) and 97 employees (3 team leaders and 6 technicians).Technologies : Injection Moulding, Gaz Injection Moulding, welding, tampoprinting . Automotive industry, electrotechnic field of activity
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Production Manager IndustryMark Iv Oct 2001 - Dec 2002MARK IV company in ORBEYProduction Manager : Responsible for 40 injection moulding machines (from 75T to 800T)and 148 employees (2 team leaders and 22 setupers), assembling, welding.Production Mangement.Lean Manufacturing.Automotive field of activity.
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Production ManagerNeyr Plastiques May 1997 - Sep 2001Pardubice, TchéquieNEYR PLASTIQUES company in PARDUBICE (Czech Republic).Production Manager : Responsible for 30 injection moulding machines (from 30T to 1800T)and 140 employees (5 team leaders and 12 setupers) assembling and tampoprint.Technologies : Injection Moulding, Tampoprint.Production Management.Production Timing Plan Management.Start of new production.Productivity.Employees training. Electrotechnic fields of activity, automotive industry . -
Quality ManagerNeyr Plastiques Jan 1996 - Apr 1997Písek, Moravie-Silésie, TchéquieTo set up Quality System for VDA 6 Certification. To manage the Quality at NEYR PLASTIQUES & FSD.To manage the relation with the customers. To train the employees. To start new productions.
Flejou Sylvain Education Details
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Ecole Supérieure De La PlasturgieIngénieur Plasturgiste -
University Claude BernardPolymer Design & Processing Master -
Conservatoire Des Arts Et MétiersCemfum 1Th Degree -
High School Arbez CarmeBts Mop
Frequently Asked Questions about Flejou Sylvain
What company does Flejou Sylvain work for?
Flejou Sylvain works for Steps-4
What is Flejou Sylvain's role at the current company?
Flejou Sylvain's current role is Programme Développement Leader Automobile en Plasturgie.
What schools did Flejou Sylvain attend?
Flejou Sylvain attended Ecole Supérieure De La Plasturgie, University Claude Bernard, Conservatoire Des Arts Et Métiers, High School Arbez Carme.
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