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OBJECTIVETo obtain a position in Manufacturing/Technical Leadership that utilizes my engineering degree and 19 years of experience in operations, technical and quality.PROFESSIONAL SUMMARYHigh Integrity, highly motivated, results-driven Individual with extensive experience in successfully leading large organizations both operationally and technically. Proven performer, well respected leader, who has led organizations to new levels in regards to technical innovation, quality, efficiency, employee relations, and cost.Specialties: leadership, technology application, engineering, ISO9000/quality, labor relations, staffing, safety, Six Sigma, Motivated self learner -excel, fusion 360, auto cad, photoshop, etc
Fortechex Solutions Llc
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Independent ConsultantFortechex Solutions LlcChattanooga, Tn, Us
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Director Of TurfGogreen Synthetic Turf Jun 2021 - PresentDalton, Georgia, United States
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Vice President Of Operations & AnalyticsPhenix Flooring Nov 2019 - Dec 2020Dalton, Ga-Managed tufting plant personnel(~150) and manufacturing including safety, cost, and quality-Developed and delivered data tools for advance budgeting and standard cost process utilizing power query which allowed for updates and reporting-Led corporate effort to improve data access for decision making:-Moved data from proprietary database to SQL keyed tables with open-sourced business intelligence system (Metabase) access.-Created and Rolled out KPI dashboards for users of all levels to have data access for decision making in real time (VP to Operators)-Developed custom excel tools to reduce manual data manipulation increasing efficiency of key resources by freeing up hours/week-Innovated an economical shop floor system allowing real time data collection and monitoring of tufting machines and the elimination of daily manual data collection/entry-Utilized inexpensive but robust Arduino and Raspberry PI technologies-Turn-key delivery at a fraction of the cost of previous explored technologies -
Director Of Operations AnalyticsPhenix Flooring May 2018 - Nov 2019Dalton, Georgia -
Facilities ManagerPhenix Flooring Sep 2017 - May 2018Dalton, Georgia -
Site And Environmental Health And Safety ManagerInvista Jan 2017 - Aug 2017Chattanooga, Tennessee Area-Accountable for all plant personnel related activities - Maintaining safe, engaged workforce thru shutdown and/or asset sale-Planned and executed off-role process of ~200 INVISTA employees-Led site effort for entire facility shutdown and/or sale of assets-Make safe of all shutdown processes- Engineering Polymers, BCF Nylon Polymer Area and Spinning operations-Site Lead for transition plan and execution for all assets being sold to 3rd part for continued on-site operation -
Site Environmental Health And Safety ManagerInvista May 2016 - Aug 2017Chattanooga, Tennessee• Accountable for environmental compliance, including Title V and RCRA• Collaborated with TN Department of Environment & Conservation to reduce RCRA permit requirements -
InvistaInvista Jun 2007 - Aug 2017Operations , Technical & Quality Manager -
Ehs Manager/Facility Shutdown ManagerInvista Apr 2016 - Dec 2016Chattanooga, Tennessee AreaResponsible for management of all Environmental compliance including Title V, RCRA, POTW, & NPDES,Responsible for all employee safety and site health programs.Responsible for shutdown and/or sale of Chattanooga Plant and all related local activities.
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Senior Project EngineerInvista May 2013 - May 2016Shanghai, China• Member of project team to design and build Nylon 6,6 polymer plant in China with goal to optimize use of local suppliers to minimize investment(~$200M)• Led development of Process Flow Diagrams and Process & Instrument Diagrams using AutoCAD Smart PID system• Managed project Process Hazards Analysis, including identification of dust explosion hazard associated, researched best practices, and recommended design changes• Delivered of Emerson Delta V Distributed Control System and associated Process control functionality including development of DCS/Process control functional specification that Emerson’s batch system. -
Technical Manager And Site Quality ManagerInvista May 2004 - Apr 2013Chattanooga, Tennessee, United States• Business Site lead for P&L to maximize earnings and profitability with annual budget of $20M.• Delivered value creation programs by leading technical team• Led site organization to maintain and expand ISO9001 scope• Accountable for safety, yields, quality, labor relations and cost.• Responsible for all aspects of operations of Nylon Spinning Operation (24/7/365). Manufacturing Staff of 130 operators/ 7 Exempt and Technical staff of 5 Engineers.• Absorbed Site EHS Manager role for 1 year until permanent EHS manager hired including updating Title V permit -
Operations Manager And Technical Site ManagerT95 Nylon Aug 2002 - May 2004Relocated to Chattanooga to assume responsibility for all aspects of struggling T95 Apparel spinning operation with goal to improve profitability. Accountable for 130 wage employees, 15 Exempt staffing and annual budget of $20MM.100% Accountable for safety, yields, quality, labor relations and cost.Turned around plant performance (vs similar plants in the company) from 'Worst to First' in 2 years in terms of yield, quality and cost/lb.Obtained 40% Yield Improvement in first 3 Months by listening to people and implementing key suggestions.North America LYCRA and Nylon Six Sigma Deployment ChampionE.I
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Corporate Six Sigma ChampionDupont Denemours, Inc Mar 2000 - Jul 2002Black Belt trained by Six Sigma Academy and Certified as Six Sigma Champion in DupontAccountable for deployment and execution of Six Sigma at all Nylon and Lycra@ manufacturing sites in the US, Canada and Mexico and across business functions (Finance, Supply Chain, R&D, etc.)Personally accountable for a network of Black Belts that delivered >$50MM in Savings over this two year period.
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Six SigmaDupont 2000 - 2002I was NA Six Sigma Champion for the Nylon and Lycra businesses -
Gobal Expansion TeamDupont 1989 - 2000Global Instrumentation and DCS lead -
Lycra Technical ManagerE.I Jun 1989 - Mar 2000Upon Installation and startup of the 1st Lycra Plant of the Future, I transitioned into a developmental role as technical leader. This was consistent with our philosophy to retain core project team members in key leadership positions after startup.Achieved and sustained record First Pass Yields within Lycra businessLed Development of new products to meet market needs
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Global Project EngineerE.I Jan 1993 - Jun 1997One of 10 people chosen from within the Dupont Corporation to conceptualize, design and build the Lycra Plant of the Future. Led global team for development and implementation of process control, DCS system and instrumentation. Led Process to collect and reconcile global input in order to produce a Standardized design which could be implemented at any location globally.As of 2008, Original Plant design has now been implemented 12 times globally and is the fundamental foundation for affordable growth within the LYCRA business.
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Project/Process Control EngineerE.I Jun 1989 - Jan 1993Instrumentation/DCS/Startup Engineer for all capital improvements to Lycra polymer facilitySupported both software and hardware for Honeywell TDC 3000 DCS. Participated on Honeywell/DuPont joint DCS team which focused on improvements for next generation DCS equipment.
David Forsthoffer Skills
David Forsthoffer Education Details
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Chemical Engineering
Frequently Asked Questions about David Forsthoffer
What company does David Forsthoffer work for?
David Forsthoffer works for Fortechex Solutions Llc
What is David Forsthoffer's role at the current company?
David Forsthoffer's current role is Independent Consultant.
What is David Forsthoffer's email address?
David Forsthoffer's email address is df****@****ing.com
What is David Forsthoffer's direct phone number?
David Forsthoffer's direct phone number is +142348*****
What schools did David Forsthoffer attend?
David Forsthoffer attended Drexel University.
What are some of David Forsthoffer's interests?
David Forsthoffer has interest in Photoshop, Office Applications, New Technology, Computers, Fantasy Football, Home Automation, New Technologies, Dcs Systems, Digital Photography, Dog Training.
What skills is David Forsthoffer known for?
David Forsthoffer has skills like Manufacturing, Six Sigma, Process Engineering, Engineering, Process Improvement, Operations Management, Process Control, Leadership, Polymers, Product Development, Supply Chain, Continuous Improvement.
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