Francois Du Toit Email & Phone Number
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Francois Du Toit is listed as Chief Metallurgical Engineer at Nutrien, a with 4343 employees, based in Regina, Saskatchewan, Canada. AeroLeads shows a matched LinkedIn profile for Francois Du Toit.
Francois Du Toit previously worked as Process Engineer at Nutrien and Water Specialist at Thungela. Francois Du Toit holds B.Eng Honours, Chemical Engineering - Water Utilisation Engineering, Distinction from University Of Pretoria/Universiteit Van Pretoria.
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About Francois Du Toit
As an accomplished metallurgist / process engineer with 13 years of production experience in an industrial environment performing mineral processing and water treatment, I have successfully increased production output and efficiency through effective problem solving, design changes and debottlenecking on various beneficiation facilities and process circuits.My analytical thinking enables innovative yet practical solutions to problems, which is emphasized by the AngloAmerican Innovation Award we won for an innovative solution that was implemented increasing company revenue and preventing job losses. I find the root cause of problems and solve them. I have recently increased production output at the Thungela neutralization plant output with 63% to 14 ML/d within 4 months using debottlenecking techniques. I have also, reduced chemical dosing costs by 144% saving the company CAD 1.8 million annually. Through data analysis, drawing review and design simulation I spearheaded a water application system reducing magnetite consumption by 42% over 3 months.No good work is ever done alone, I have led thriving teams with more than 100 members delivering outstanding results by means of guidance, clear communication and maintaining individual accountability. I have also trained and mentored upcoming professionals and delivered a technical paper at the Southern African Coal Processing Society to likeminded peers. I am also a self-starter with a good work ethic that requires less oversight. I encourage continued learning and have recently (2022) completed my Bachelor of Engineering, Honours (Water Utilization Engineering) with distinction whilst working full time, simply by applying time management principles.In my free time, I enjoy gardening, outdoor activities and spending quality time with my family.Feel free to reach out and start interacting.
Listed skills include Minerals, Metallurgy, Mineral Processing, and Continuous Improvement.
Francois Du Toit's current company
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Francois Du Toit work experience
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Process Engineer
Water Specialist
• Effectively leading teams for efficient and safe operation of the water treatment facility• Increased neutralization plant output with 63% in 4 months by means of debottlenecking • Ensuring water treatment process compliance to legal and environmental standards• Reduced chemical dosing cost by 144% saving the company ZAR 2.1 million monthly• Monitoring and controlling the budget to ensure spending is in line with company requirements and reporting on financial expenditure of the department.• Monitoring and general oversight of the operation and maintenance of mine water collection systems• Assist team to define long- and short-term project needs aligned with production plans
Process Engineer
• Provide high level support and process advice to a 50ML/day acid mine drainage (AMD) water treatment plant • Increased AMD treatment capacity by 12% over 6 months • Improved filter press cloth life from 4 to 12 months by changing the feed control philosophy • Reduced polymer consumption from 3.9 parts per million (ppm) to 2.5 ppm by adding a secondary dosing point in the clarifier flash mixing zone.• Developed a PowerBI model visually tracking production key performance indicators, KPIs• Collaborated with operations and maintenance team performing root cause analysis, RCAs• Operational product quality assurance to South Africa National Standard (SANS 241:2015)• Ensured compliance to safety, health and environmental regulations• Managed a variety of test work trials: • Trialled a range of non-nuclear density sensors to improve general safety and reduce liability. • Implemented Advanced Process Control and machine learning technology • Tested zeta-potential sensors for real-time chemical signature identification• Capital project execution: • Commissioned hydrocyclone installation and unlocked additional water treatment capacity and a wider chemical treatment capability. • Installation & construction of new lime slaker facility (enabling a R 3.9m cost saving on raw material over a 4-month period) • Reviewed and approve Process Flow Diagrams, Piping and Instrumentation Design and plant layouts in conjunction with a cross-functional design team.• Other skills / responsibilities: • Information management support • Capital project budgeting • Environmental permitting and approvals with the Department of Water Affairs
Process Engineer
• Provide high level support and process advice to a 50ML/day acid mine drainage (AMD) water treatment plant • Increased AMD treatment capacity by 12% over 6 months • Improved filter press cloth life from 4 to 12 months by changing the feed control philosophy • Reduced polymer consumption from 3.9 parts per million (ppm) to 2.5 ppm by adding a secondary dosing point in the clarifier flash mixing zone.• Developed a PowerBI model visually tracking production key performance indicators, KPIs• Collaborated with operations and maintenance team performing root cause analysis, RCAs• Operational product quality assurance to South Africa National Standard (SANS 241:2015)• Ensured compliance to safety, health and environmental regulations• Managed a variety of test work trials: • Trialled a range of non-nuclear density sensors to improve general safety and reduce liability. • Implemented Advanced Process Control and machine learning technology • Tested zeta-potential sensors for real-time chemical signature identification• Capital project execution: • Commissioned hydrocyclone installation and unlocked additional water treatment capacity and a wider chemical treatment capability. • Installation & construction of new lime slaker facility (enabling a R 3.9m cost saving on raw material over a 4-month period) • Reviewed and approve Process Flow Diagrams, Piping and Instrumentation Design and plant layouts in conjunction with a cross-functional design team.• Other skills / responsibilities: • Information management support • Capital project budgeting • Environmental permitting and approvals with the Department of Water Affairs
Plant Manager
• Managed operations and maintenance of 1000 tph coal processing plant and 105 employees • Started and commissioned 4 mothballed modules increasing throughput by 400tph over 12 months • Managed ZAR150 million budget with no monthly over expenditure• Designed and implemented a water application system reducing reagent consumption by 42% over 3 months• Ensured compliance to safety, health and environmental regulations supporting compliance to ISO 14001 & 18001.• Monitored and managed key performance indicators incorporating statistical process control limits and LEAN principals. • Delivery of published technical paper at 2019 Southern Africa Coal Processing Society (SACPS) conference
Plant Superintendent
• Reviewed 104 scheduled works orders and improved overall equipment availability (EQA) by 0.8%• Designed and implemented flotation froth washing system improving product quality by 1.2 MJ/kg and increasing overall plant yield with 0.7%• Maintained strong communication between shifts, including documentation for task distribution• Managed and commissioned tailings filterpress plant project for in-budget and on time delivery reducing process water consumption by 400 L / ton• Reconfigured main wash plant with three modular upgrades to 3-product cyclones with minimal production impact.• Guest speaker at AngloAmerican Thermal Coal Innovation conference on continuous improvement at Greenside colliery beneficiation plant.
Metallurgical Engineer
• Stabilized density control circuit and reduced misplaced product by 2.1% to increase company revenue• Provided training and metallurgical guidance to 4 operational teams over 15 month decreasing callouts• Verified and reported process equipment condition on a weekly basis decreasing breakdowns by 7%
Senior Plant Metallurgist
• Designed and executed bench scale flotation trials and improved product recovery by 3%• Managed spares inventory, installation and bulk reagent supply of the flotation plant maintaining 85% availability and utilization.• Implemented internal round robin quality control and quality assurance regime, improving the laboratory Z-score by 3%.
Graduate Metallurgist
• Compiled reports indicating key performance indicators and achieved production targets• Coordinated external laboratory sample analyses • Applied critical-path analysis on 18-month graduate metallurgist training program and reduced training time by 17% to 15 months.
Colleagues at Nutrien
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Ashley E.
Colleague at NutrienRycroft, Alberta, Canada
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Todd Hampton
Colleague at NutrienSturgeon County, Alberta, Canada
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Brady Raab
Colleague at NutrienSaskatoon, Saskatchewan, Canada
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Jammie Wagnitz
Colleague at NutrienDenver Metropolitan Area, United States
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Kerry O'Steen
Colleague at NutrienUnited States
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Brandon Angle
Colleague at NutrienMedicine Hat, Alberta, Canada
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Amos Poorai
Colleague at NutrienTrinidad And Tobago
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Alex Gunn
Colleague at NutrienMississauga, Ontario, Canada
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Dean Papadatos
Colleague at NutrienCanada
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Cheyenne Eisenhour, Csp
Colleague at NutrienPrairieville, Louisiana, United States
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Francois Du Toit education
B.Eng Honours, Chemical Engineering - Water Utilisation Engineering, Distinction
Gradute Diploma In Engineering, Coal Processing And Handling
Bachelor Of Engineering (B.Eng.), Metallurgical Engineering
Nanodegree - Citizen Data Analyst With Powerbi, Data Analytics
Program Of Management Excellence
The Achiever Program
Frequently asked questions about Francois Du Toit
Quick answers generated from the profile data available on this page.
What company does Francois Du Toit work for?
Francois Du Toit works for Nutrien.
What is Francois Du Toit's role at Nutrien?
Francois Du Toit is listed as Chief Metallurgical Engineer at Nutrien.
Where is Francois Du Toit based?
Francois Du Toit is based in Regina, Saskatchewan, Canada while working with Nutrien.
What companies has Francois Du Toit worked for?
Francois Du Toit has worked for Nutrien, Thungela, and Anglo American.
Who are Francois Du Toit's colleagues at Nutrien?
Francois Du Toit's colleagues at Nutrien include Ashley E., Todd Hampton, Brady Raab, Jammie Wagnitz, and Kerry O'Steen.
How can I contact Francois Du Toit?
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What schools did Francois Du Toit attend?
Francois Du Toit holds B.Eng Honours, Chemical Engineering - Water Utilisation Engineering, Distinction from University Of Pretoria/Universiteit Van Pretoria.
What skills is Francois Du Toit known for?
Francois Du Toit is listed with skills including Minerals, Metallurgy, Mineral Processing, and Continuous Improvement.
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