Francois Du Toit Email and Phone Number
As an accomplished metallurgist / process engineer with 13 years of production experience in an industrial environment performing mineral processing and water treatment, I have successfully increased production output and efficiency through effective problem solving, design changes and debottlenecking on various beneficiation facilities and process circuits.My analytical thinking enables innovative yet practical solutions to problems, which is emphasized by the AngloAmerican Innovation Award we won for an innovative solution that was implemented increasing company revenue and preventing job losses. I find the root cause of problems and solve them. I have recently increased production output at the Thungela neutralization plant output with 63% to 14 ML/d within 4 months using debottlenecking techniques. I have also, reduced chemical dosing costs by 144% saving the company CAD 1.8 million annually. Through data analysis, drawing review and design simulation I spearheaded a water application system reducing magnetite consumption by 42% over 3 months.No good work is ever done alone, I have led thriving teams with more than 100 members delivering outstanding results by means of guidance, clear communication and maintaining individual accountability. I have also trained and mentored upcoming professionals and delivered a technical paper at the Southern African Coal Processing Society to likeminded peers. I am also a self-starter with a good work ethic that requires less oversight. I encourage continued learning and have recently (2022) completed my Bachelor of Engineering, Honours (Water Utilization Engineering) with distinction whilst working full time, simply by applying time management principles.In my free time, I enjoy gardening, outdoor activities and spending quality time with my family.Feel free to reach out and start interacting.
Nutrien
View- Website:
- nutrien.com
- Employees:
- 4343
-
Process EngineerNutrien Jul 2023 - Present -
Water SpecialistThungela Nov 2022 - May 2023Emalahleni, Mpumalanga, South Africa• Effectively leading teams for efficient and safe operation of the water treatment facility• Increased neutralization plant output with 63% in 4 months by means of debottlenecking • Ensuring water treatment process compliance to legal and environmental standards• Reduced chemical dosing cost by 144% saving the company ZAR 2.1 million monthly• Monitoring and controlling the budget to ensure spending is in line with company requirements and reporting on financial expenditure of the department.• Monitoring and general oversight of the operation and maintenance of mine water collection systems• Assist team to define long- and short-term project needs aligned with production plans -
Process EngineerThungela Jul 2021 - Oct 2022Emalahleni, Mpumalanga, South Africa• Provide high level support and process advice to a 50ML/day acid mine drainage (AMD) water treatment plant • Increased AMD treatment capacity by 12% over 6 months • Improved filter press cloth life from 4 to 12 months by changing the feed control philosophy • Reduced polymer consumption from 3.9 parts per million (ppm) to 2.5 ppm by adding a secondary dosing point in the clarifier flash mixing zone.• Developed a PowerBI model visually tracking production key performance indicators, KPIs• Collaborated with operations and maintenance team performing root cause analysis, RCAs• Operational product quality assurance to South Africa National Standard (SANS 241:2015)• Ensured compliance to safety, health and environmental regulations• Managed a variety of test work trials: • Trialled a range of non-nuclear density sensors to improve general safety and reduce liability. • Implemented Advanced Process Control and machine learning technology • Tested zeta-potential sensors for real-time chemical signature identification• Capital project execution: • Commissioned hydrocyclone installation and unlocked additional water treatment capacity and a wider chemical treatment capability. • Installation & construction of new lime slaker facility (enabling a R 3.9m cost saving on raw material over a 4-month period) • Reviewed and approve Process Flow Diagrams, Piping and Instrumentation Design and plant layouts in conjunction with a cross-functional design team.• Other skills / responsibilities: • Information management support • Capital project budgeting • Environmental permitting and approvals with the Department of Water Affairs -
Process EngineerAnglo American Oct 2020 - Jul 2021Emalahleni, Mpumalanga, South Africa• Provide high level support and process advice to a 50ML/day acid mine drainage (AMD) water treatment plant • Increased AMD treatment capacity by 12% over 6 months • Improved filter press cloth life from 4 to 12 months by changing the feed control philosophy • Reduced polymer consumption from 3.9 parts per million (ppm) to 2.5 ppm by adding a secondary dosing point in the clarifier flash mixing zone.• Developed a PowerBI model visually tracking production key performance indicators, KPIs• Collaborated with operations and maintenance team performing root cause analysis, RCAs• Operational product quality assurance to South Africa National Standard (SANS 241:2015)• Ensured compliance to safety, health and environmental regulations• Managed a variety of test work trials: • Trialled a range of non-nuclear density sensors to improve general safety and reduce liability. • Implemented Advanced Process Control and machine learning technology • Tested zeta-potential sensors for real-time chemical signature identification• Capital project execution: • Commissioned hydrocyclone installation and unlocked additional water treatment capacity and a wider chemical treatment capability. • Installation & construction of new lime slaker facility (enabling a R 3.9m cost saving on raw material over a 4-month period) • Reviewed and approve Process Flow Diagrams, Piping and Instrumentation Design and plant layouts in conjunction with a cross-functional design team.• Other skills / responsibilities: • Information management support • Capital project budgeting • Environmental permitting and approvals with the Department of Water Affairs -
Plant ManagerAnglo American Feb 2016 - Oct 2020Khwezela Colliery - Bokgoni Plant• Managed operations and maintenance of 1000 tph coal processing plant and 105 employees • Started and commissioned 4 mothballed modules increasing throughput by 400tph over 12 months • Managed ZAR150 million budget with no monthly over expenditure• Designed and implemented a water application system reducing reagent consumption by 42% over 3 months• Ensured compliance to safety, health and environmental regulations supporting compliance to ISO 14001 & 18001.• Monitored and managed key performance indicators incorporating statistical process control limits and LEAN principals. • Delivery of published technical paper at 2019 Southern Africa Coal Processing Society (SACPS) conference -
Plant SuperintendentAnglo American Feb 2013 - Jan 2016Greenside Colliery• Reviewed 104 scheduled works orders and improved overall equipment availability (EQA) by 0.8%• Designed and implemented flotation froth washing system improving product quality by 1.2 MJ/kg and increasing overall plant yield with 0.7%• Maintained strong communication between shifts, including documentation for task distribution• Managed and commissioned tailings filterpress plant project for in-budget and on time delivery reducing process water consumption by 400 L / ton• Reconfigured main wash plant with three modular upgrades to 3-product cyclones with minimal production impact.• Guest speaker at AngloAmerican Thermal Coal Innovation conference on continuous improvement at Greenside colliery beneficiation plant. -
Metallurgical EngineerAnglo American Feb 2012 - May 2013Greenside Colliery• Stabilized density control circuit and reduced misplaced product by 2.1% to increase company revenue• Provided training and metallurgical guidance to 4 operational teams over 15 month decreasing callouts• Verified and reported process equipment condition on a weekly basis decreasing breakdowns by 7% -
Senior Plant MetallurgistAnglo American May 2011 - Jan 2012Greenside Colliery• Designed and executed bench scale flotation trials and improved product recovery by 3%• Managed spares inventory, installation and bulk reagent supply of the flotation plant maintaining 85% availability and utilization.• Implemented internal round robin quality control and quality assurance regime, improving the laboratory Z-score by 3%. -
Graduate MetallurgistAnglo American Jul 2009 - Apr 2011Greenside Colliery• Compiled reports indicating key performance indicators and achieved production targets• Coordinated external laboratory sample analyses • Applied critical-path analysis on 18-month graduate metallurgist training program and reduced training time by 17% to 15 months.
Francois Du Toit Skills
Francois Du Toit Education Details
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Distinction -
Coal Processing And Handling -
Metallurgical Engineering -
Program Of Management Excellence -
The Achiever Program
Frequently Asked Questions about Francois Du Toit
What company does Francois Du Toit work for?
Francois Du Toit works for Nutrien
What is Francois Du Toit's role at the current company?
Francois Du Toit's current role is Process Engineer || Mineral Processing || Metallurgical Engineer || Improving throughput and efficiency through problem solving and debottlenecking..
What schools did Francois Du Toit attend?
Francois Du Toit attended University Of Pretoria/universiteit Van Pretoria, University Of The Witwatersrand, University Of Pretoria/universiteit Van Pretoria, Udacity, Gibs Business School (Gordon Institute Of Business Science), Gibs Business School (Gordon Institute Of Business Science).
What skills is Francois Du Toit known for?
Francois Du Toit has skills like Minerals, Metallurgy, Mineral Processing, Continuous Improvement.
Who are Francois Du Toit's colleagues?
Francois Du Toit's colleagues are Tyler Tanasichuk, Joshua Moreau, Cpa, Nevil Findoriya, Dustin Cook, Kathy Baker, Isbister James, Mila Szautner.
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