Frank Callahan

Frank Callahan Email and Phone Number

Technical Consultant @
Frank Callahan's Location
Londonderry, New Hampshire, United States, United States
Frank Callahan's Contact Details
About Frank Callahan

-Proven Process Engineering Experience along with solid Troubleshooting skills.-Teams: Successfully led a cross-functional team to relocate and outsource the Corr Test department to Virginia including IQ/OQ/PQ start-up. -Safety: Instituted numerous sustained long-term programs in several companies for a proactive a safety-focused culture with sustained practices.Specialties: Proficient and very experienced in Validation and new product Development plus Process Engineering particularly in the converting field. [NPI, R&D, cGMP plus Medical Device Mfg.]

Frank Callahan's Current Company Details
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Technical Consultant
Frank Callahan Work Experience Details
  • -
    Technical Consultant
    - Jul 2019 - Present
    Londonderry, New Hampshire, United States
    Currently happily retired!
  • E Ink Corporation
    Senior Product Quality Engineer
    E Ink Corporation Jan 2016 - Jul 2019
    Billerica. Massachusetts
    Technical resource, Customer Complaint Lead, cross-functional team member for product improvement, yield improvement or customer issue resolution RCA and participates in customer support teams
  • Merck Millipore
    Senior Process Engineer
    Merck Millipore Dec 2013 - Jan 2016
    Bedford, Massachusetts
    Membrane Manufacturing Process Engineering Support plus Validation Work
  • Various Consultation Positions ...Velco, Baril, Lilliputian, Nashua
    Senior Process / Validation Engineer
    Various Consultation Positions ...Velco, Baril, Lilliputian, Nashua Jan 2011 - Oct 2013
    Various Site Locations
    Various Consultation positions in Process Engineering using Six Sigma Skilss plus basic Process Engineering Experience, etcetera
  • Emd Millipore
    Product Validation Manager R&D (Upstream)
    Emd Millipore 2004 - 2010
    Bedford, Massachusetts
    -Managed R&D Upstream Product Validation Group (2 years)-Previously Process Engineer III (4 years) and optimized the processing of numerous specialty membranes, including improvements in processing, methods, materials, quality and yields. (Six Sigma trained)-Partnered with R&D on many developments of new membranes such as Adsorber, IPFL etcetera.-Set up a proactive Safety Committee in production in Bedford.
  • Mylan Pharmaceuticals
    Senior Process Engineer (Scale-Up And Validation)
    Mylan Pharmaceuticals 2003 - 2004
    Worked in R & D Scale-Up and Validation in St. Albans, VT making transdermals from bench scale into cGMP production scale-up / Validation and Demonstration campaigns, plus IQ/OQ/PQ’s, FAT”s and applied DOE’s during Development phases.
  • Saint-Gobain  (Formerly Chemfab)
    Process Engineering Manager
    Saint-Gobain (Formerly Chemfab) 1994 - 2002
    Responsible for different several positions including multiple projects and process improvements.-Led Process Engineering team of 7 engineers & technicians in manufacturing plus responsible for “hands-on” work including: ·Started up the first new Merrimack wide Coating Tower & produced needed production rolls within one month of power up; established initial processes for this new architectural roofing membrane product line. ·Participated in a team that started up four additional intermediate width coating machines during the half year Mecca tent city program, which built an equivalent (500K square feet) of a stadium every two weeks. ·Completed a $150K on-line Vision defect detection project, which located, identified and sized anomalies while coating substrates on-line with biaxial modulus output of composites.
  • Fuji Photo Film
    Production Manager
    Fuji Photo Film 1992 - 1994
    Managed the coating and mixing side of the new video plant. -Started up two multimillion-dollar milling & coating lines and brought them into full production.-Managed and trained 145 salaried staff in self-directed work teams focused on teamwork and execution of accurate production procedures, plus 5S programs and improvement Kaziens.-Improved overall machine efficiency, productivity, and yields.
  • Basf
    Manufacturing Manager
    Basf 1980 - 1992
    Managed a variety of operations including audio, video and computer tape plus cassette loading, assembly and packaging during exponential growth phases.·Started up a multimillion-dollar Videotape coating line and upgraded two major coating lines.·Established state of the art video slitting operations.·Instituted the automatic videotape cassette assembly operations.·Area grew from one manual shift to a fully automated 24 hour / 7 day operation·Producing 1.5 million cassettes a month with about 200 people in eight departments.·Introduced the 8-inch hard computer disk into production with new dispersion prep. & coating techniques.
  • Polaroid
    Technical Supervisor
    Polaroid 1976 - 1980
    Spent 2 years making the SX-70 Coatings for Perkin Chem. Division. (Included running W-8 for a full week through the Big Bad Blizzard of '78). Plus spent another 2 years in W-1 making both the Color positive plus proprietary Black & White positive sheet as Technical Supervisor.
  • Stauffer Chemical Company
    Development Engineer
    Stauffer Chemical Company 1974 - 1976
    Worked in New Product Development in the former Newburgh, NY DuPont plant. Developed Snap-in Headliner (mastered) plus Pipe Wrap material for Owens Corning.
  • Avery Dennison
    Chemical Engineering Co-Op
    Avery Dennison 1970 - 1974
    Framingham, Mass.
    Worked in R&D in Pressure Sensitive Adhesives.-Developed a very low release liner for Acrylic PSA.-Re-engineered the File Folder labels, Correction Tape, Reinforcement Rings and Signal Dots during the fuel crisis of 1974 with limited available raw materials.

Frank Callahan Skills

Process Engineering Manufacturing R&d Six Sigma Validation Gmp Cross Functional Team Leadership Process Improvement Product Development Chemical Engineering Minitab Engineering Medical Devices Chemistry Lean Manufacturing Coatings 5s Iso 13485 Biotechnology Quality Control Fda Continuous Improvement Technology Transfer Design Of Experiments Process Simulation Quality System Spc Materials Capa Research And Development

Frank Callahan Education Details

Frequently Asked Questions about Frank Callahan

What company does Frank Callahan work for?

Frank Callahan works for -

What is Frank Callahan's role at the current company?

Frank Callahan's current role is Technical Consultant.

What is Frank Callahan's email address?

Frank Callahan's email address is in****@****ast.net

What schools did Frank Callahan attend?

Frank Callahan attended Northeastern University, Xaverian Bros. H.s..

What are some of Frank Callahan's interests?

Frank Callahan has interest in Photography, Golf, Woodworking.

What skills is Frank Callahan known for?

Frank Callahan has skills like Process Engineering, Manufacturing, R&d, Six Sigma, Validation, Gmp, Cross Functional Team Leadership, Process Improvement, Product Development, Chemical Engineering, Minitab, Engineering.

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