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-Proven Process Engineering Experience along with solid Troubleshooting skills.-Teams: Successfully led a cross-functional team to relocate and outsource the Corr Test department to Virginia including IQ/OQ/PQ start-up. -Safety: Instituted numerous sustained long-term programs in several companies for a proactive a safety-focused culture with sustained practices.Specialties: Proficient and very experienced in Validation and new product Development plus Process Engineering particularly in the converting field. [NPI, R&D, cGMP plus Medical Device Mfg.]
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Technical Consultant- Jul 2019 - PresentLondonderry, New Hampshire, United StatesCurrently happily retired!
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Senior Product Quality EngineerE Ink Corporation Jan 2016 - Jul 2019Billerica. MassachusettsTechnical resource, Customer Complaint Lead, cross-functional team member for product improvement, yield improvement or customer issue resolution RCA and participates in customer support teams -
Senior Process EngineerMerck Millipore Dec 2013 - Jan 2016Bedford, MassachusettsMembrane Manufacturing Process Engineering Support plus Validation Work -
Senior Process / Validation EngineerVarious Consultation Positions ...Velco, Baril, Lilliputian, Nashua Jan 2011 - Oct 2013Various Site LocationsVarious Consultation positions in Process Engineering using Six Sigma Skilss plus basic Process Engineering Experience, etcetera
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Product Validation Manager R&D (Upstream)Emd Millipore 2004 - 2010Bedford, Massachusetts-Managed R&D Upstream Product Validation Group (2 years)-Previously Process Engineer III (4 years) and optimized the processing of numerous specialty membranes, including improvements in processing, methods, materials, quality and yields. (Six Sigma trained)-Partnered with R&D on many developments of new membranes such as Adsorber, IPFL etcetera.-Set up a proactive Safety Committee in production in Bedford. -
Senior Process Engineer (Scale-Up And Validation)Mylan Pharmaceuticals 2003 - 2004Worked in R & D Scale-Up and Validation in St. Albans, VT making transdermals from bench scale into cGMP production scale-up / Validation and Demonstration campaigns, plus IQ/OQ/PQ’s, FAT”s and applied DOE’s during Development phases. -
Process Engineering ManagerSaint-Gobain (Formerly Chemfab) 1994 - 2002Responsible for different several positions including multiple projects and process improvements.-Led Process Engineering team of 7 engineers & technicians in manufacturing plus responsible for “hands-on” work including: ·Started up the first new Merrimack wide Coating Tower & produced needed production rolls within one month of power up; established initial processes for this new architectural roofing membrane product line. ·Participated in a team that started up four additional intermediate width coating machines during the half year Mecca tent city program, which built an equivalent (500K square feet) of a stadium every two weeks. ·Completed a $150K on-line Vision defect detection project, which located, identified and sized anomalies while coating substrates on-line with biaxial modulus output of composites. -
Production ManagerFuji Photo Film 1992 - 1994Managed the coating and mixing side of the new video plant. -Started up two multimillion-dollar milling & coating lines and brought them into full production.-Managed and trained 145 salaried staff in self-directed work teams focused on teamwork and execution of accurate production procedures, plus 5S programs and improvement Kaziens.-Improved overall machine efficiency, productivity, and yields.
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Manufacturing ManagerBasf 1980 - 1992Managed a variety of operations including audio, video and computer tape plus cassette loading, assembly and packaging during exponential growth phases.·Started up a multimillion-dollar Videotape coating line and upgraded two major coating lines.·Established state of the art video slitting operations.·Instituted the automatic videotape cassette assembly operations.·Area grew from one manual shift to a fully automated 24 hour / 7 day operation·Producing 1.5 million cassettes a month with about 200 people in eight departments.·Introduced the 8-inch hard computer disk into production with new dispersion prep. & coating techniques. -
Technical SupervisorPolaroid 1976 - 1980Spent 2 years making the SX-70 Coatings for Perkin Chem. Division. (Included running W-8 for a full week through the Big Bad Blizzard of '78). Plus spent another 2 years in W-1 making both the Color positive plus proprietary Black & White positive sheet as Technical Supervisor. -
Development EngineerStauffer Chemical Company 1974 - 1976Worked in New Product Development in the former Newburgh, NY DuPont plant. Developed Snap-in Headliner (mastered) plus Pipe Wrap material for Owens Corning.
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Chemical Engineering Co-OpAvery Dennison 1970 - 1974Framingham, Mass.Worked in R&D in Pressure Sensitive Adhesives.-Developed a very low release liner for Acrylic PSA.-Re-engineered the File Folder labels, Correction Tape, Reinforcement Rings and Signal Dots during the fuel crisis of 1974 with limited available raw materials.
Frank Callahan Skills
Frank Callahan Education Details
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Chemical Engineering -
Xaverian Bros. H.S.
Frequently Asked Questions about Frank Callahan
What company does Frank Callahan work for?
Frank Callahan works for -
What is Frank Callahan's role at the current company?
Frank Callahan's current role is Technical Consultant.
What is Frank Callahan's email address?
Frank Callahan's email address is in****@****ast.net
What schools did Frank Callahan attend?
Frank Callahan attended Northeastern University, Xaverian Bros. H.s..
What are some of Frank Callahan's interests?
Frank Callahan has interest in Photography, Golf, Woodworking.
What skills is Frank Callahan known for?
Frank Callahan has skills like Process Engineering, Manufacturing, R&d, Six Sigma, Validation, Gmp, Cross Functional Team Leadership, Process Improvement, Product Development, Chemical Engineering, Minitab, Engineering.
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Frank Callahan
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Frank Callahan
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