Frederik Grobler Email & Phone Number

Durban, Kzn, Za

South Africa

Factory Manager/Engineer - Jan 2023–PresentCompliance, Quality & Factory Engineer (Project Engineer/Manager) - Jul 2019–Jan 2023As Factory Manager/Engineer, I oversee production, ensure efficiency and safety, and lead engineering teams for continuous improvement. Key Achievements: ► Led engineering teams and oversaw entire production facilities, ensuring efficiency and safety and quality compliance► Improved product quality, reduced customer complaints, and boosted efficiency by designing new molds and enhancing processes, while also developing compliant recycling materials and managing systems, resulting in a 15% reduction in operational costs and a 15% increase in OEE► Developed and optimised manufacturing processes, enhancing productivity and reducing costs► Installed and optimised equipment and automated systems, increasing throughput by 30%, while implementing quality control systems that reduced defect rates by 20%. Streamlined workflows and equipment upgrades boosted production output by 20%► Led cross-functional teams, managed timelines and budgets, and coordinated resources and stakeholders to ensure successful project completion► Delivered multiple projects ahead of schedule and within budget, while identifying critical projects and leading cross-functional teams.► Led energy-saving projects, significantly reducing electricity consumption and improving machine efficiency, and spearheaded cost-saving initiatives like raw material optimisation and mold redesign, achieving substantial savings. Implemented Lean methodologies and process improvements, resulting in a 35% reduction in cycle time and a 20% increase in production throughput► Managed the maintenance and upgrade of plant equipment, ensuring operational reliability and longevity.► Increased equipment uptime by developing a preventive maintenance program and led a capital project to upgrade plant machinery, boosting production capacity by 15% and reducing energy consumption by 10%

Durban Area, South Africa

Optimised and managed utility processes to enhance efficiency and reduce costs. I developed and implemented process improvements, conducted performance analyses, and ensured compliance with industry standards and regulations.Key Achievements: ► Oversaw daily operations and collected data to identify areas for process improvements and optimisation, resulting in increased efficiency and reduced operational costs► Implemented a data-driven process improvement strategy, reducing production costs and increasing process efficiency by over 10% through new processes, operational training, quality control of raw materials, and optimisation of the existing control system► Ensured equipment performance met specified standards and operated at appropriate capacities► Investigated and resolved plant/process issues, implementing effective troubleshooting techniques► Increased overall plant efficiency by swiftly identifying and addressing process bottlenecks► Managed engineering aspects of plant operations, including troubleshooting, retrofitting outdated systems, planning and executing upgrades, and optimising processes► Successfully led a major plant retrofit project► Conducted assessments of process safety and environmental impact, implemented safety protocols, conducted regular audits, and provided training, ensuring compliance with industry regulations► Improved safety compliance, assisted in obtaining ISO 9001, 14001, and 18001 accreditations, and maintained 100% compliance with health and safety regulations► Provided technical guidance, ensured quality control, coordinated documentation, and supported design and development activities; handled project planning, resource allocation, budgeting, risk management, team leadership, stakeholder communication, and project closure► Successfully delivered multiple high-value projects on time and within budget, enhancing product quality and ensuring seamless stakeholder communication and project documentation

Durban Area, South Africa

Responsible for all on site aspects of the logistics, supply chain, fleet maintenance, customer deliveries, and collections. In charge of making sure that each stage of the distribution process was done within time and budgets and ensured that the quality standards of the client were met. Work closely with clients to ensure services satisfaction. Analysed service failures/issues and implemented performance improvement processes.

Durban Area, South Africa

Ensured effective and timely implementation of all logistics, daily operational goals, warehouse management, and inventory management. Ensured that orders were processed and delivered timeously by network of courier companies and warehouses. Identified enhancement opportunities and suggested solutions for improvement to top management. Worked closely with client’s representatives to ensure service satisfaction. Analysed service failures/issues and implemented performance improvement processes.

Bachelor Of Science - Bs, Chemical Engineering

Post Graduate Diploma, Project Management