Gameel Gamal Mohammed Email & Phone Number

Cairo, Cairo Governorate, Eg

Cairo, Egypt

Improving Factory operational efficiency, cost reduction, and bringing in innovations.Review and audit all engineering plans, Duties, and Responsibilities for Day-to-day Factory operational management decisions: - Commercial, Planning, and Production meetings and offer necessary direction to the team on the issues related to production /quality /maintenance /follow-up with supply chain, and controlling the supplies for fastening, adhesive, staples, stretch marks, and pallets, and preparing the equipment properly to implement procedures accurately and efficiently.Worked to reduce production costs of raw paper supplies by 14% by using technical statistics of capabilities and requirements, studying the boxes, and treating them with FIFCO programs. 33% starch by adjusting the mixture proportions for the solid content materials and the proportions of chemicals added to the single and double. Water-based inks by 34%, working on manufacturing the appropriate varnish for each type of paper and printing order.Preventive planning and scheduling, and predictive maintenance with ensuring all important spare parts in the stores, and timely placement of the spares to avoid major issues.For timely delivery of the finished product, coordination with the Marketing department and production facilities.Ensuring effective internal controls and management information systems are in place at the Factory and reviewing them periodically.Ensuring proper systems / standard operating procedures are in place at production and maintenance.Preparation and periodical review of annual R&M expense budgets.Interacting with the marketing team and helping them resolve customer complaints if any.Analyzing production, quality, and maintenance data, viewing vulnerabilities, and making recommendations to avoid them.Presenting any suggestions for the development of work in the company to Send timely MIS reports to the CEO/MD office. Includes people management and budgetary/cost reporting.

Cairo, Egypt

Expressing opinion and technical advice on the agreements and contracts that the company, and local and foreign companies or the offers submitted by these parties regarding the technical aspect of these agreements or contracts.Suggesting appropriate development methods and tools for the company and evaluating the performance level of engineering units such as machines and others, submitting reports on this, and following up on developments that would increase the production of these units. Preparing estimated budgets for each work or project related to the work entrusted to it and making analyzes and studies necessary for its adoption.Choosing and approving the offers of companies executing the works that pertain to his management and comparing them according to the system approved by the company. Review and audit all engineering plans for the company's projects.Follow-up with engineers and technicians that all work is carried out in the field according to plans and schedules timeliness.Issuing procedures and instructions for quality systems related to managements.

Badr City, Cairo, Egypt

Success to oversee plant operations such as budget, production schedule and stock and Maintain machines and improve customer service levels with improve products quality, Setting Operational costs and controls, Labor costs and controls, Control of budgets and Maintain and improve direct labor costs percentages and cost of production and distribution, and prepare and execute departmental budget for staffing, spares, consumables, major equipment overhauls and new initiatives.optimize staffing levels interact to cooperation with production & Maintenance engineers, planning, quality, sales as well as the manufacturing technical team to Produce and carry out development plans covering working areas and staffSuccess to Achieving KPI targets - Ensure targets are set within the working areas to meet strategic targets and plans in the BRC ,ISO 9001, 14001,18001 Performed the analysis and identify function priorities and goals to deliver the Annual Operating PlanEnsure implementing Preventive Maintenance (PM) Steps for the plant as per the Total Productive Maintenance (TPM) agenda for the plant, and support implementing new maintenance programs to enable growth for futureOversee major projects construction and installation activities, responsible for training management personnel and raising their efficiency.Supporting the business to ensure that all machines in the factory run to their maximum efficiency and output. This includes Follow up the productive mechanism, total preventative maintenance, managing breakdowns of mechanical and electrical equipment. Includes people management and budgetary/cost reporting. Providing technical support services to various departments as a production and maintenance department. Analyzing production and maintenance data, View vulnerabilities, making recommendations to avoid them.Ensure safe operating conditions exists throughout the facilities. Promptly correct any unsafe conditions

10Th Of Ramadan

Success to Achieve the BRC from 2013 to 2019Success to increases production from 1800 Ton/ month 24 Hrs. to 2300 Ton /Month 16 Hrs. Success to decreases the total average waste from 14% to 10 % of total production operation processesSuccess to increases the production quality which decreases the refuse from 3% to 0.5% from total productivityEnsure efficient maintenance and up keeping of all buildings, grounds and service & production equipment.Develop the proper control procedures for maintenance such as work orders, work schedules, equipment listing, machinery which decrease Institute an effective preventive maintenance program to ensure efficient production operation within cost targets.Ensure implementing Preventive Maintenance (PM) Steps for the plant as per the Total Productive Maintenance (TPM) agenda for the plant.Support and Assist production teams to deploy AM steps through improving the overall equipment condition (restore basic condition).Support implementing new maintenance programs to enable growth for futureConsult with production personnel to determine equipment operating and maintenance needs.Ensure that the maintenance workshop provides timely support to the production operation and other functions.Ensure safe operating conditions exists throughout the facilities. Promptly correct any unsafe conditions.Set maintenance team performance standards and align the organization.Coordinate maintenance resources across facilities.Coach and provide constant feedback for development and improved operation.Utilize visual factory concepts to control and organize the work.Develop staffing and skill building plans to build technical mastery.Lead problem solving activities and coaches the maintenance team on process improvement.Assist in the coaching, mentoring and implementation of the Health & Safety programs in the field.

10Th Of Ramadan

* I do upgrade for converting machines (box maker, printing machines, die cutting machines, and transport it from old factory to new factory.* successes to help team for increase production with our factory team 19% from 2013* Analyzed the Department maintenance process based on historical data and questionnaire results which led to the identification of the weak points& machine down time in the system, working coast and machines coast analyzed coast. * Designed Information System; database and program logic for machine down time.* Decreased equipment failure and spare parts consumption like pneumatic cylinders, control valves and air bellows by application of dryer system for air cycle also decreased of water and natural gas consumption by study and analyzed to be save 77% of water usage it equal 4000000 lit / month and save 40% of natural gas it equal 30000 M^3 / month* Increase the utilization of manpower as possible as by having a monthly & annual plan, good preparation and storage of spare parts and monthly training of technicians.* Supervised the start up and operation of corrugators, printing and stitching lines.* planning the maintenance schedule and machine spare parts.* Install and upgrade after doing overhaul (Taiwan Machine flat bed die cutter Li Sheng).* Install and upgrade after doing overhaul (Taiwan Machine Feeder, 4 Color Printing, slitter, Rotary Die Cutter, Folder Gluer* Order the machines spare parts from local and the foreign of suppliers places.* Supervision of preventive maintenance and make overall corrugators machine lines for corrugators and printing machines.

Cairo, Egypt

* Design first manual slitter scorer was use clean cut knives in the world by used thin blades from corrugator it work for converting sectionImplementation planning daily, weekly, monthly maintenance Implementation preventive maintenance for corrugation, printing machines Analyzed the Department maintenance process based on historical data and questionnaire results which led to the identification of the weak points& machine down time in the system Managed maintenance, repair & troubleshooting of mechanical Equipment including corrugation, printing machines, boilers, softeners, compressors, pumps, cooling towers Prepare and manage an annual spare parts process of all corrugation and printing lines planning the maintenance schedule and machine spare parts and Order the machines spare parts from local and the foreign of suppliers places Maintenance in workshop for heavy equipment to land reclamation Tractors Flow up and control of tractors, agricultural machines and heavy equipment

Cairo, Egypt

Help for install more Machines.Preventive & corrective Maintenance corrugated cardboard and printing machines.Maintenance Compressors, machinery packaging, scrap pressing.Maintenance an air Conditioner, Refrigerators, chillers.Implementation planning daily, weekly, monthly maintenance.Implementation preventive maintenance for corrugator, printing machines.order the machines spare parts from the local and the foreign suppliers.Implementation Maintenance machines include the following machines: -Corrugated Board or Carton machines Single facer like (Peter, Compact star, BHS, Agnati, Hsieh Hsu), Auto Splicers, mill roll stand, preheaters, glue machine, double backer, max cut, slitter scourer, cut off, auto stacker, conveyer system.Flexo printers for corrugated box rotofeed like (3 machines Ward Flexo stacker, 2 machines TCY folder gluer, SBL stacker, LIAN TIEE folder gluer).Air Planet (Screw Compressor's (5 kaeser, 1 Atlas Copco), 3 dryer Atlas Copco, Reciprocating Compressor, Safety Valve, air tank, air filter, gages).Strapping machines (semi & fully automatic) Mosca.Stitching machines (manual & semi Automatic) God-Swill.Formatting machine vacuum feeder "Flat Bed Die Cutter" (Y T I 1700 SII).Samples machine "Plotter for Corrugated board samples" (ZUND).Pumps (Diaphragm Pump- Screw Pump - Axial Piston Pump-Reciprocating Pump -Rotary Pump - Gear Pump - Van Pump - Plungers Pump - Piston Pump)Maintenance of Hydraulic and Pneumatic Systems.Maintenance of generator (caterpillar).