Ganesh J Email & Phone Number

Mississauga, Ontario, Canada

Mississauga, Ontario, Canada

 Executed master production schedules through MRP system to plan based on sales forecasts, production capacities, raw material procurement, inventory levels, customer orders and lead times. (25%) Issue material from inventory to work orders, receive/close completed work orders, advice Manufacturing Engineering of any changes needed to routings, verify appropriate routings are printed before releasing to production and certify orders. (20%) Recommending and implementing appropriate actions to minimize loss, reduce inventory, reduce set-ups, and increase inventory turnover. (20%) Co-ordinated with Purchasing and Customer Service to maintain effective communications regarding delivery status and procurement problems. (15%) Determine current status of production activities by meeting with department supervisors, update schedules accordingly and notify management and production teams of any potential schedule impact. (15%) Monitor key performance indicators (KPI’s) for planning, production activities and provide monthly operations reports to plant manager. (5%)

Mississauga, Ontario, Canada

 Coordinating workflow to accomplish overall business objectives (i.e., receiving, stocking, customer returns, vendor returns, cage/vault, picking, case stocking, cycle counts) Aptitude to work in a fast paced distribution environment while meeting hourly established distribution quotas and performance standards Processing and fixing all issues that arise when dealing with customer orders such as missing items, excess items, Weight issues, and many more by using computer programs.

Tamilnadu, India

 Planned all scheduling activities, balanced production and inventory levels with demand to support target consistent with On Time In Full (OTIF) 97%, On Promise 97% (year- end avg.; ship date), and equal to or less than eight week lead time per line Led a 11 member team from Production & heat treatment (Gear section) along-with 1 planning engineer to increase the on-time delivery of internal parts from production to final assembly from 54% to 90% in a span of 4 years. Co-ordinated with procurement team on reduction of lead-time and ordering period, safety stock that reduced inventory carrying cost from $0.738M CAD down to $0.423M CAD while improving material availability over 12 month. Performed work order variance analysis and review MRP execution and ensured accuracy of information, reconciled supply and demand, validated master scheduling requirement Managed inventory daily with monthly sales of $85K CAD and annual sales of $10.2 million CAD.  Sustained aged excess and obsolete inventory goal of less than 3%. Analyzed long range capacity planning for manufacturing work centers and recommend capacity expansions as needed based on demand analysis and contribute to capital requisition process. Responsible for maintaining organization goal of 3 weeks finished goods in the warehouse, 2 weeks of WIP material on the production floor, and minimal raw materials in a house at all times. Handled team of 6 Shift supervisors / 3 Production engineers / 2 Assistant Manager’s in machine shop (gear section) and achieved OEE of 75% consistently with minimal productivity loss.

Tamilnadu, India

 Handled team of 8 line supervisors to meet requirements for customers Nokia India, Sony Ericsson India handling monthly volume of 3 million USD Achieved Inventory turns ratio 6 (ITR) against target of 6 resulting in minimal inventory. Handled team of 8 line supervisors to meet requirements for customers Nokia India, Sony Ericsson India  Manage capacity planning in concert with manufacturing taking into account manufacturing capability/opportunities/build plans, inventory and sales Managed on-site warehouse of returnable containers and packaging of finished goods to significantly improved material replenishment flow to plant. Established a weekly critical stock out communication process to Marketing, Logistics, and Sales. Maintain service level KPIs for region: Perfect Order Fulfilment (POF), Excess & Obsolete inventory, Inter-org lead-time, Forecast Accuracy, Days Sales Inventory (DSI).

Tamilnadu, India

 Ensured Material Control is maintained and supplier management is coordinated throughout the Supply Chain from Purchase Requisition release, to Purchase Order placement, to Material receipt and delivery of goods to factory warehouse. Translate marketing and sales forecasts and historical order trends into a production plan to achieve company revenue goals, customer service goals, and lean productivity goals Analyzed integrity of past productions and success of future productions by analyzing incoming data from production facilities and communicating with appropriate personnel at these facilities regarding issues and discrepancies. Reduced shortages and excess inventory by monitoring finished goods inventory levels at distribution centers and reviewing and revising production plan and shipping orders as needed.

Tamilnadu, India

 Preparation of Machine Loading plans for 14-Mass Production Lines catering to more than 20 Engine and transmission components (Aluminium and cast iron) for OEM’s like Hyundai, Ford India, and Tata Motors (Telco Car project), Honeywell Garret, General Motors and Maruti. Handled team of 6 shift engineers and one shift manager for execution of meeting customer sales target.  Analyze Inventory content for correcting planning strategies, TPM activities. Reporting of Line Efficiency, PPM trends, Down Time analysis, Machine Utilization, OEE & OLE analysis etc.to Senior Manager – Production and GM - Operations on weekly basis. Reduction in production downtime from 10% to 6% using poke-yoke method, new tooling improvements and elimination of wrong loading in fixture during machining.

Post Graduate Diploma, Operations Management, B

Bachelor'S Degree, Mechanical Engineering, B

Mathematics And Computer Science, 94%

Activities and Societies: part of school badminton team participated in NSS camps organized for rural areas

Matric, Physics, Maths, Chemistry, 73%