Ganesh Muduli Email & Phone Number

Bengaluru, Ka, In

India

Working In ME3S project for AIRBUS Final assembly line, 03 months onsite A320 work experience at Airbus FAL Toulouse France.

Chennai, Tamil Nadu, India

Chennai, Tamil Nadu, India

>Buyoff welding tools by supplier & review all assembly tooling design, follow-up, buyoff and keep record of the same.>Project equipment & tooling design review both ECC21 and CC24 PSA project.>Project equipment & tooling installation, commissioning, and buyoff with respective stake holders.>Line Equipment installation and design study as per PSA ergonomic standard.>PSA projects build support with respective team members for zero loss and quality product build.>Line balancing and cycle time study each station wise to reduce NVA.>Installed Equipment’s validation with achieved equipment designed cycle time. >Developed manufacturing documentation and processes (Tool design, Process operation sheet, PFD, PFMEA, control plan, Check sheet, Work instruction.) >Established project schedules and monitored tasks to meet milestones during each phase.>Worked with vendors to establish and execute prototype and production schedules to meet the project target date.>Weekly review of KPIs (Process KPI, Project KPI, Project milestone deliverable KPI).>Preparation of RFQ of projects to includes all technical specification and time plan.> Action plan and effective action implementation of build stage issues and maintenance (AXJ, SNAG etc.)>Managing process changes as per product change requirements including installation of necessary facilities.

Pune, Maharashtra, India

>Install new tools on magna floor and conduct trials to prove quality and productivity of parts.>Insure upkeep of the welding Assembly tools to ensure quality and productivity.>Review and improve productivity per agreed targets with management.>Coordinate with ECN implementation & insure to related process followed on the production line.>Review poka-yoke in assembly tooling as per PFMEA output and insure their availability on tools.>Assessment of of ergonomic and safety issues in cell working area.>OJT to new operators to work on new assembly equipment.>set up of welding process to meet required quality.>Ensure all required magna standard/ customer requirements implement in the tooling.>Equipment buyoff @ build source.

Pune, Maharashtra, India

>Experienced New Product Development Engineer(Launch Quality) . >Knowledge about Core tools of quality like APQP,PPAP,SPC,PFMEA&MSA, >Good experience with tools APQP, PPAP, MSA, SPC, PFMEA, PFD.>Coordinate with ECN implementation & insure to related process followed on the production line.>Leading to Improvements of Dimensional & Weld PIST.>Process validation of Spot Welding, Projection welding &MIG welding.>Study of Cycle time & NVA reduction>Working on Problem Solving techniques 7QC Tools, 8D, SCAP, KAIZEN, and Poke-yoke etc.

Pune, Maharashtra, India

>Manpower planning for Customer line and In-house Inspectors>Customer complaint Action point open & closing point status review.>Customer line visit with Customer representative and Phenomenon wise analysis.>In process First piece and last piece approval and verification as per system.>Operation wise Fixture & Gauges condition verification>POKA Yoke / KAIZEN / PROCESS / PRODUCT / 5S / Layer process –Audits conduction as per schedule frequency.>Rejection collection and Red Bin analysis. Disposal of Scrap in System (ERP)>Rework material data updating & Rework part PPM reduction.>Layout inspection as per schedule.>Monitoring each section First time through (FTT) & Rejection as well as Rework PPM.>Identified Reversible and Irreversible process (Scope study for-make process Reversible into Irreversible)>To reduce Cost of poor quality (COPQ).>Responsible for Firewall and Final inspection activities.>Responsible for activities during new product development.

Pune, Maharashtra, India

>Handling Quality in in-process and Final stage.>Resolves Quality issues at in process &Final stage & Identifying areas of Quality failures and taking steps to rectify the system.>Develop & establish Inspection methods in line with customer / system requirements.>Establishes and maintains quality assurance standards, procedures, and controls.>Implementation of 5S, Kaizen, Poka-yoke in company.>Gauges & calibration (Maintaining & designing gauges, maintain calibration records.>Maintain all the documentation related to TS-16949 Quality Management System.>Maintain all the documentation related to Standard like as Quality Gate.>Shop floor inspection (Set-up, In-process, PDI, Layout Inspection).>Process validation for new process & set processes.>Knowledge about various types of welding processes and its defects (like Gas welding, arc welding, spot, projection, seam welding). And welding test methods like DT and NDT.

Bachelor Of Technology (Btech), Mechanical Engineering, A+

Activities and Societies: Cricket, Volleyball, Carrom, Swimming

Intermediate [+2], Physics, Chemistry, Mathematics, A

Matriculation, 1St Class With Distinction