Working In ME3S project for AIRBUS Final assembly line, 03 months onsite A320 work experience at Airbus FAL Toulouse France.

>Buyoff welding tools by supplier & review all assembly tooling design, follow-up, buyoff and keep record of the same.>Project equipment & tooling design review both ECC21 and CC24 PSA project.>Project equipment & tooling installation, commissioning, and buyoff with respective stake holders.>Line Equipment installation and design study as per PSA ergonomic standard.>PSA projects build support with respective team members for zero loss and quality product build.>Line balancing and cycle time study each station wise to reduce NVA.>Installed Equipment’s validation with achieved equipment designed cycle time. >Developed manufacturing documentation and processes (Tool design, Process operation sheet, PFD, PFMEA, control plan, Check sheet, Work instruction.) >Established project schedules and monitored tasks to meet milestones during each phase.>Worked with vendors to establish and execute prototype and production schedules to meet the project target date.>Weekly review of KPIs (Process KPI, Project KPI, Project milestone deliverable KPI).>Preparation of RFQ of projects to includes all technical specification and time plan.> Action plan and effective action implementation of build stage issues and maintenance (AXJ, SNAG etc.)>Managing process changes as per product change requirements including installation of necessary facilities.

>Install new tools on magna floor and conduct trials to prove quality and productivity of parts.>Insure upkeep of the welding Assembly tools to ensure quality and productivity.>Review and improve productivity per agreed targets with management.>Coordinate with ECN implementation & insure to related process followed on the production line.>Review poka-yoke in assembly tooling as per PFMEA output and insure their availability on tools.>Assessment of of ergonomic and safety issues in cell working area.>OJT to new operators to work on new assembly equipment.>set up of welding process to meet required quality.>Ensure all required magna standard/ customer requirements implement in the tooling.>Equipment buyoff @ build source.

>Experienced New Product Development Engineer(Launch Quality) . >Knowledge about Core tools of quality like APQP,PPAP,SPC,PFMEA&MSA, >Good experience with tools APQP, PPAP, MSA, SPC, PFMEA, PFD.>Coordinate with ECN implementation & insure to related process followed on the production line.>Leading to Improvements of Dimensional & Weld PIST.>Process validation of Spot Welding, Projection welding &MIG welding.>Study of Cycle time & NVA reduction>Working on Problem Solving techniques 7QC Tools, 8D, SCAP, KAIZEN, and Poke-yoke etc.

>Manpower planning for Customer line and In-house Inspectors>Customer complaint Action point open & closing point status review.>Customer line visit with Customer representative and Phenomenon wise analysis.>In process First piece and last piece approval and verification as per system.>Operation wise Fixture & Gauges condition verification>POKA Yoke / KAIZEN / PROCESS / PRODUCT / 5S / Layer process –Audits conduction as per schedule frequency.>Rejection collection and Red Bin analysis. Disposal of Scrap in System (ERP)>Rework material data updating & Rework part PPM reduction.>Layout inspection as per schedule.>Monitoring each section First time through (FTT) & Rejection as well as Rework PPM.>Identified Reversible and Irreversible process (Scope study for-make process Reversible into Irreversible)>To reduce Cost of poor quality (COPQ).>Responsible for Firewall and Final inspection activities.>Responsible for activities during new product development.

>Handling Quality in in-process and Final stage.>Resolves Quality issues at in process &Final stage & Identifying areas of Quality failures and taking steps to rectify the system.>Develop & establish Inspection methods in line with customer / system requirements.>Establishes and maintains quality assurance standards, procedures, and controls.>Implementation of 5S, Kaizen, Poka-yoke in company.>Gauges & calibration (Maintaining & designing gauges, maintain calibration records.>Maintain all the documentation related to TS-16949 Quality Management System.>Maintain all the documentation related to Standard like as Quality Gate.>Shop floor inspection (Set-up, In-process, PDI, Layout Inspection).>Process validation for new process & set processes.>Knowledge about various types of welding processes and its defects (like Gas welding, arc welding, spot, projection, seam welding). And welding test methods like DT and NDT.