Ganesh Ramu Email & Phone Number

Austin, Texas, Us

Stamping process quality issues BIW GD&T improvements through Stamping changes New Program launches Scrap Reduction and Continuous Process improvements

Irvine, Ca, Us

Responsible to analyze root cause for Raw material quality issues.Developed control plan, inspection plan, and PFMEA for incoming quality process.Developed an SAP inspection process to save the material inspection and property data.Coordinated with operations and maintenance to resolve control issues.Use Tableau and Data analysis in Excel to address top-down time issues in Production.

Irvine, Ca, Us

Led layout planning for stamping shop to create a 5S plan, implement and sustain. Improved Ergonomics in the press line by installing an Ergonomic lift and tilt system. Designed and Installed a racking system to increase the material storage capacity Designed a mistake-proof system for automation finger installation in the stamping process.Designed a prototype restrike die using Solidworks and reduced the spring-back effect in stamping.Conducted cost-reduction trials proposed savings and implemented cost-saving projects.Developed a share point database to record times for tool makers and created insights based on data.

Irvine, Ca, Us

Performed data analysis on the operational implications of running a press line.Followed a new product launch from trial to mass production. Designed an Idle station using solid works for a stamping die set. Assisted Stamping shop in production launch for various R1T, R1S and RPV toolings.

Benton Harbor, Michigan, Us

- Solved top Method, Man issues in refrigerator assembly line using Root cause analysis (RCA), The way to teach people (TWTTP), HERCA (Human Error Root Cause Analysis) tools.- Used tools such as 5G's, 5 WHY's , 5W+1H, RCA to solve quality issue in the assembly line.- Responsible for Quality inspection area in premium refrigerator assembly line.- Played a key role in World Class Manufacturing audit to certify assembly line for Step 4 in WCM.- Identified root cause for Machine Kaizens, implemented countermeasures to reduce assembly downtime.- Conducted COV studies and analyzed data, performed experiments to determine the root cause and implement solution for top Service Inspection Request (SIR), First Pass Yield(FPY), Customer Audit Lab (CAL) issues.

Ames, Iowa, Us

Created a Database to study the performance of corporates in conflicted zones.Extensively used data frame functions in the R software to create and edit the database.Used a Handful of excel functions to perform data formatting tasks.

Herzogenaurach, De

- Led a automation project. Created production layout, preliminary design for tools and fixtures, performed line balancing, Ergonomic analysis.- Performed value stream design and analysis for the production process. Found the bottlenecks, throughput times, takt times and devised plans to improve the rate of production.- Implemented Statistical Process Control (SPC) tool in four different manufacturing line, created SOP's, training material and reduced the inspection time in the process.- Created trend charts such as X bar and R Charts using the data from inspection process. - Optimized coils in stamping shop based on the material grade and geometry.- Created a logistics route using digital simulation tool and optimized material movement time.- Supported New product launch by creating production routing, BOM's in SAP system.- Oversaw Lean 5S in office floor to improvise the 5s in office space.- Analyzed diverse inspection technologies and prepared a business case for implementation of inspection system in machining cell.

Master'S Degree, Industrial Engineering

Bachelor'S Degree, Mechanical Engineering