Garrett Lyons Email & Phone Number

Concord, Nc, Us

Currently managing the following functions: Web coating, converting, production scheduling, purchasing, warehouse operations, maintenance, and EH&S. 10 Direct Reports, 95 Indirect Reports.Key Accomplishments:Created cellular packaging process that increased efficiency by 30%, and reduced cost by 15%. Consolidated manufacturing operations into Mt. Pleasant facility following acquisition by DNP.Strategically acquired manufacturing assets enabling 15% business growth without additional headcount.Directed 2 significant product development projects that resulted in lower costs, and a new product that addressed specific market needs.Established 2 distribution centers and relocated a third to improve customer service and lower freight costs.Developed budgeting process and expense management structure in cooperation with finance manager.Worked directly with key customers on business transition issues and improvements to product and service offerings to the benefit of the customer and the company.

Managed the following functions: Barcode and Dye Sublimation Ribbon Manufacturing, CD lacquer/DVD adhesive production, production scheduling, warehouse operations, and EH&S. 12 Direct Reports, 75 Indirect Reports.Key Accomplishments:Established DVD adhesive process enabling record growth and profitability of business unit.Managed various projects to improve OEE to >95% on the fastest thermal transfer ribbon coating line in the world.Increased converting O.E.E. from 60 to 70+% through process improvements, production method enhancements, and product line consolidations.Streamlined production processes and product offerings allowing for industry leading made-to-order lead time of 3 days.Inventory optimization program resulted in 50% item reduction with a 25% reduction in inventory carrying cost.Improved inventory accuracy to >99% through the use of kanban and visual management.

Key Accomplishments:  Renewed TitleV Permit, and filed plan approval applications for new sources.  Kaizen project achieved 75% reduction in laceration injuries.  Lowered TRIR by 30% through hazard assessment and control program. Reduced hazardous waste generation/unit of product by over 50%. Decreased residual waste disposal by 30% and increased recycling rate from 23% to 70%.

Key Accomplishments:  Established ISO9001/14001 Quality/Environmental Management System. Established all compliance, data collection, records, and reporting processes. Sony environmental award for eliminating foam packaging inserts in product packaging. Created 5S program and audit system in conjunction with TPM implementation.

Ms, Environmental Science And Management

Bs, Chemistry