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Pharmaceutical professional with demonstrated experience leading global cross-functional teams/projects in Engineering, Manufacturing, Equipment/Facility/Process Qualification and New Product Launches across global markets.Key Strengths:- Creative, solution oriented, problem solver, strategic thinker, with focus on developing value and delivering results.- Global product launches, often with very complex supply chains and strict timelines-Thorough understanding of the sterile fill-finish (liquid/lyo vials, PFS', combination devices) manufacturing process and its overall impact to delivering a high-value final product. -Excellent knowledge of regulatory requirements (EMA, WHO and FDA) applicable to aseptic manufacturing, facility/equipment qualifications and global serializationSkills/specialties: -20+ years’ experience in pharmaceutical manufacturing and operations - Global product launches - Global, cross-functional leadership of teams/projects- Lifecycle management of sterile manufacturing process equipment - Align corporate strategies to program level execution- Strategic thinking and problem solving
Biocon Biologics
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Head External Manufacturing, Advanced MarketsBiocon Biologics Dec 2023 - PresentGreater Pittsburgh RegionResponsibilitiesDevelop and implement the external manufacturing strategy aligned with company goals.Lead cross-functional teams to manage external manufacturing projects.Collaborate with supply chain teams to optimize production and logistics for global distribution.Identify risks in external manufacturing and develop mitigation strategies.Key SkillsStrong knowledge of biopharmaceutical manufacturing processes and regulatory requirements.Proven ability to lead teams and manage external partnerships effectively.Strong verbal and written communication skills for collaboration and negotiation.Problem-Solving: Effective at identifying challenges and implementing solutions.Experienced working in diverse, global environments. -
Senior Director Global Operations Services- Biologic, Respiratory & Global Key BrandsViatris Jan 2021 - Dec 2023Canonsburg, Pennsylvania, United StatesNote: Viatris is a new company created through the merger of Mylan and UpjohnThis role ensures global launches in established and emerging markets are executed according to timelines agreed upon with key stakeholders. This is accomplished through cross functional working teams (manufacturing, supply chain, logistics, regulatory, legal and quality) from the manufacturing site (internal & external) and the commercial markets where the product will be distributed. Operations Services is a component within Viatris' global manufacturing organization. These products are produced at Viatris' internal manufacturing sites as well as CMOs/3P organizations and marketed in both established and emerging markets around the world. Presently this role is focused on biosimilar and respiratory products.
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Director Global Operations ServicesMylan 2015 - Jan 2021Canonsburg, PaThis role ensures product launches in established markets are executed according to timelines agreed upon with key stakeholders. This is accomplished through cross functional working teams (manufacturing, supply chain, logistics, regulatory, legal and quality) from the manufacturing site (internal & external) and the commercial markets where the product will be distributed. Operations Services is a component within Mylan’s global manufacturing organization. These products are produced at Mylan internal manufacturing sites as well as CMOs/3P organizations and marketed in both established and emerging markets around the world. Presently this role is focused on biosimilar and respiratory products. -
Sr. Manager, Engineering Center Of Excellence/Global Engineering TechnologiesMylan 2013 - 2015Greater Pittsburgh AreaEngineering Center of Excellence- Services/Responsibilities:--Development of Global Engineering Standards for Facility Construction, Utilities and Equipment--Identification of best practices and communication of these to the organization--Leadership/support for projects designated as being strategically critical to the organization--Guidance for aseptic processing and facility design and improvements--Risk management input related to regulatory questions/concernsGlobal Engineering Technologies- Responsibilities--Support key strategic initiatives to include: --Start-up of a new/renovated facilities (US & Asia)--Technical support/troubleshooting of key new product launches--Due diligence activities--Technical review/support for new facility/process design and construction for sites in the US, EU, India and Asia--Provide engineering support to Mylan’s manufacturing facilities across the globe, with aseptic manufacturing as a core focus. -
Associate Director- Process & Facility EngineeringBen Venue Laboratories Jun 2012 - 2013Bedford, OhDevelops vision and sets overall direction for team of pharmaceutical professionals responsible for specification, installation start-up, commissioning and decommissioning of aseptic processing equipment (fill/finish), critical utilities and capital improvement/expansion projects. Responsible for identification and execution of regulatory compliance (FDA & EU) initiatives, related to facility and process engineering improvements.Key Accomplishments- As a member of Boehringer Ingelheim's (BI) Global Engineering Network (GEN) expert team on clean rooms, co-authored BI's "HVAC System Design Guideline" global guidance document. This guideline was approved by all global business unit heads in 2012 and adopted as an international corporate guideline.- Identified gap and coached cross-functional team through development of operational strategy and implementation of SOP(s) necessary to manage lifecycle of critical change parts used in aseptic manufacturing, thereby reducing potential risk elements and incorporating a structured approach to management of these critical parts. This risk management process was shared with BI corporate engineering as a ‘best practice’-Led cross-functional global team responsible for performing gap analysis of current BVL HEPA filter management practices as compared to BI and industry best practices. Utilizing a risk based approach, a guideline for HEPA filter management, from procurement/specification through installation, routine recertification and decommissioning, was drafted. -
Manager- Process & Facility EngineeringBen Venue Laboratories 2010 - Jun 2012Managed process and facility engineering team, which provides operational support (equipment & critical utilities) for daily manufacturing, executes capital project from design through commissioning.Key accomplishments-Led Process Engineering team supporting facility renovations, totaling >$100M across several projects. Cumulatively these efforts resulted in the installation, commissioning and validation of vial filling machines, raised stopper detection systems, autoclaves, washer/tunnels, depyrogenation ovens, vial sealers, nitrogen distribution systems, temperature control units and HVAC upgrades. The equipment was a mix of new and refurbished equipment.-Responsible for execution of static airflow visualization studies, required as a result of refurbishing Grade A/Class 100 filling suites.-Engineering lead for regulatory audits related to systems/equipment under my team's responsibility. -
Engineering ManagerBaxter Pharmaceuticals 2006 - 2010Manage team of Process Engineers responsible for all engineering aspects of fill/finish equipment, within a contract, aseptic manufacturing organization for pharmaceuticals, to include vial washers, depyrogenation tunnels, autoclaves, lyophilizers, syringe/vial fillers, and high speed, automated inspection, labeling and packaging (ILP) systems. Responsible for new equipment specification, procurement, installation, start-up and execution of validation protocols (IQ & OQ) for manufacturing systems. Process Engineering team provided all automation engineering support for the site. -
Manufacturing Technology ManagerCardinal Health 2002 - 2006Managed Process Engineering and Lyophilization Technology DepartmentsOver 200 hours of training in Lean manufacturing and Six Sigma/blackbelt -
Systems EngineerSp Pharmaceuticals (Acquired By Cardinal Health In 2001) 1998 - 2002Started as a maintenance technician supporting automated (computer and PLC controlled) manufacturing systems. Progressed to the role of a systems engineer, developing new systems and upgrading existing systems.
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Aerospace Ground Equipment JourneymanUnited States Air Force 1991 - 1998The USAF not only taught me how to service, repair and maintain a variety of aerospace ground support equipment (diesel, gas turbine and electric powerplants, hydraulic test stands, HVAC, pneumatic generators, AC/DC power generation, etc) I also learned fundamentals of leadership, discipline, teamwork and the ability to maintain focus on core mission objectives under less than ideal circumstances.I enjoyed my time in the military and am grateful for the many things that I was taught and learned over the years. Changes in my ambitions and goals prompted me to look towards the civilian sector for employment, even though it meant losing the little bit of seniority that I had established and the safety of a guaranteed job/paycheck for the next 20-30 years. I have never regretted the time that I spent in the AF, nor the decision to leave; timing is everything in life.
Gary Dean Skills
Frequently Asked Questions about Gary Dean
What company does Gary Dean work for?
Gary Dean works for Biocon Biologics
What is Gary Dean's role at the current company?
Gary Dean's current role is Head External Manufacturing, Advanced Markets.
What is Gary Dean's email address?
Gary Dean's email address is ga****@****lan.com
What is Gary Dean's direct phone number?
Gary Dean's direct phone number is .724.514*****
What skills is Gary Dean known for?
Gary Dean has skills like Validation, Aseptic Processing, Gmp, Pharmaceutical Industry, Manufacturing, Fda, Process Engineering, Cross Functional Team Leadership, Capa, Sop, Six Sigma, Engineering.
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Gary Dean
Ceo - President At Gary Dean International - Branding Consultant - Speaker - Coach - Business StrategistSan Diego, Ca1yahoo.com -
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