Gerald Eberhardt Email and Phone Number
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Electrical Engineer with over 12-years of design experience with automotive actuators, industrial speed controllers / actuators, high power motor controllers and home automation controllers. My career started as a technician (ASEET from Southeast Community College, Milford Nebraska) as a production, repair and development technician for 11 years as I continued my education while working to achieve a MSEE from Colorado State University.I use my strong attention to details, design documentation and tolerance analysis to produce highly reliable designs. I have a wide range of design experience with power electronics, analog signal conditioning, digital interface, power supplies and resolver position sensors. Through my thesis work I gain experience in RF power pertaining to electrosurgery generators.I have strong work ethics, self-motivated and personal high standards for quality.PERSONAL STRENGTHS• Strong work ethics• Self-motivated • Personal high quality standards• Strong documentation skillsSKILLS• Tolerance Design using Six Sigma methodologies ; . Crystal Ball (Excel Monte Carlo tool), . Spice simulation programs to generate tolerance simulations• Analog signal conditioning • Digital design (TI TMS320F28xx, TMS320x2407, Atmel ATMega, 68HC11)• Analog to Digital converters tolerance analysis • Power Supplies (Flyback, forward, push-pulls) • Proficient in simulation tools (PSpice, Orcad, LT Spice) • Experience with automotive and industrial controller DFMEAs • Design and testing for EMI compliance (UL, CE and Hazardous environments)• Design Failure Mode Effects Analysis (DFMEA)
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Electrical Engineer At Ensign Power SystemsEnsign Power Systems Inc. Mar 2023 - PresentUs
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Partner / Controller12 Bit Engineering, Llc Dec 2017 - Mar 2023Engineering services for product development.
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Product Development EngineerHitachi Metals America, Ltd. Oct 2017 - Mar 2021Purchase, New York, Us -
OwnerEberhardt Engineering Llc Mar 2015 - Dec 2017Eberhardt Engineering LLC provides engineering services for product development.
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System Engineer (Contract)Aerotek Nov 2016 - Oct 2017Hanover, Maryland, Us -
Sr Electrical Design EngineerUqm Technologies Jun 2010 - Oct 2016Longmont, Co, UsLead engineer on design team for a small compact 135kW motor controller for electric vehicle applications. As lead engineer I was responsible for designing a dual core DSP controller with all interfacing hardware, and overseeing other project engineers expected to meet strong design quality through mentoring and design reviews.Used my honed skills in statistical tolerance design to finalize concept hardware for production to improve production yields and lower warranty returns.Evaluation and implanting design improvements of a 2KW DC-DC converter to increase production yield as well as harden the control loop to improve system stability.In depth power supply experience used in design and improvements of previously release systems that used flyback converters up to 40W tuning and optimizing efficiency, High efficiency buck topologies using the LM5116, two transistors forward converters using the LM5015 and a wide range of LDOs.Design and implantation automated test platforms for board level production functional test.Mentoring of junior engineers in proper design practices, design documentation and product validation as well as worked closely with software engineers to improve calibration techniques for higher accuracy.Key achievements:• Implanting tolerance design• Safety compliance for high voltage• Generation of several technology white papers on common design hurdles -
Sr Hardware EngineerWoodward Jul 2008 - Jun 2010Fort Collins, Co, UsFinalizing of concept hardware of a high energy ignition controller for production release. Responsibilities include overseeing development validation testing, tolerance analysis using Orcad 16 Monte Carlo analysis to Six Sigma standards, redesign of user Boolean interface to improve functionality. Tuning of flyback power supply to active 10:1 input range (4V to 40V). High speed high current sensing for control and fault monitoring of high power outputs. -
Product Validation Test EngineerIkor Power Feb 2007 - Jul 2008Hardware and software design for multiple mode burn in test fixture. The communications protocol was a proprietary RS485 modified to remove the dependence of a dedicated slave controller. Oversaw product validation testing, including managing of the HALT test chambers. Responsible for designing fully automated power efficiency test fixture. Improving the HALT test interface for higher reliability and long term operations. Product MTBF analysis using Relex software in accordance to Telcordia prediction standards.
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Electrical Design EngineerUqm Technologies Sep 2003 - Feb 2007Longmont, Co, UsDesign, tolerance analysis, testing and repairing of high power motor controllers up to 200kWatt. Design and Layout of a main controller board that used a Texas Instruments TMS320F2812 DSP using P-CAD 2004. Design and testing of a 5kW forward converter power supply. Support and troubleshooting of system test dynamometers. Design and validation of resolver interface for motor speed control.
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Electrical EngineerElectronic Solutions Incorporated (Esi) May 2003 - Sep 2003Designing home automation products for window covering control. Responsibilities included assembly language programming for the Atmel 8-bit micro controllers, PCB layouts, and enclosure integration. -
Electrical Design EngineerWoodward Aug 2001 - Apr 2003Fort Collins, Co, UsCompleted validation testing of an analog integrated positioning project started by another engineer. Acting lead electrical engineer on integrated speed control actuator project, while working with a more experienced lead software engineer that was providing guidance. My responsibilities were design, analysis and validation of the power supply section, analog interface circuitry and communications interface to the Texas Instruments TMS320F2813 DSP. Mentoring and guiding of the project technicians. Oversaw all EMI compliance testing and troubleshooting of the product, including compliance to Caterpillar Electrical Control specification (EC1).
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Associate EngineerWoodward Aug 2000 - Aug 2001Fort Collins, Co, UsWorking under the guidance of senior engineers to provide analysis of blocks of circuitry for a turbine servo positioning controller. Designed a simulator that represented the actuator to allow closed loop testing of the controller This included design, analysis, programming (Parallax basic stamp) and testing of the simulator.
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Production TechnicianAdvanced Energy (Via Staffmark) Jul 1999 - Aug 2000Denver, Colorado, Us2nd shift production technician testing, calibration and repairing of 2kW and 3kW radio frequency (13.65MHz) generators. -
Electronics Technician (Production And Development)Woodward Jun 1990 - Apr 1999Fort Collins, Co, Us1990 to 1994 Production Technician; Testing, and repairing of analog and digital speed governors and power management controllers.1994 to 1995 Development Technician;Support development engineers, providing design validation testing, creation of test setups and operating to test plans. Besides supporting of testing, I also would construct prototype circuits for evaluating concepts.1995 to 1999 EMC Technician;Support testing for industrial controls, conducted immunity, ESD, automotive power disturbance (SAE Standards for cranking voltage, load dump, harness disturbances caused by inductive and capacitive coupling). My responsibilities included setting up test, executing and troubleshooting identified issues.
Gerald Eberhardt Skills
Gerald Eberhardt Education Details
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Colorado State UniversityElectrical Engineering -
Colorado State UniversityElectrical Engineering
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Front Range Community CollegeGeneral For Transfer
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Southeast Community CollegeAssociates Of Science Electrical Engineering Technology
Frequently Asked Questions about Gerald Eberhardt
What company does Gerald Eberhardt work for?
Gerald Eberhardt works for Ensign Power Systems Inc.
What is Gerald Eberhardt's role at the current company?
Gerald Eberhardt's current role is Electrical Engineer at Ensign Power Systems.
What is Gerald Eberhardt's email address?
Gerald Eberhardt's email address is ge****@****hoo.com
What is Gerald Eberhardt's direct phone number?
Gerald Eberhardt's direct phone number is +197021*****
What schools did Gerald Eberhardt attend?
Gerald Eberhardt attended Colorado State University, Colorado State University, Front Range Community College, Southeast Community College.
What are some of Gerald Eberhardt's interests?
Gerald Eberhardt has interest in Radio Controlled Models, Airplanes, Woodworking And Wood Turning, Helicopters And Cars.
What skills is Gerald Eberhardt known for?
Gerald Eberhardt has skills like Electronics, Pcb Design, Engineering, Testing, Power Electronics, Power Supplies, Analog, Electrical Engineering, Troubleshooting, Six Sigma, Digital Signal Processors, Test Equipment.
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