Gerardo Suarez Email and Phone Number
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Experience in strategic manufacturing since food & beverage, satellite communications, foundry and automotive manufacturing industry, iron and steel, Plastic Extrusion & technical service and consulting with good rate of success. Managing business operational systems, engineering strategic planning, business diagnostics & strategy formulation, process reengineering, manufacturing capacity projects, R&D and Innovation , energy management, assets maintenance reliability with progressive maintenance strategy & lead engineering for design, simulation, process automation, technical developing. Art to apply the right lean tool & in the right place, aligning operations floor with the board room. Lead teams to execute projects in lean manufacturing and innovation projects like VSM/SMED/NPMS/TPM/ANDON/RCM/JIT, develop of work-systems, with high performance teams, to impact on ROI with Cash flow & Ebitda in a sustainable way.
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Plant Engineering Manager (Advanced Lean Manufacturing, And Operations Reliability)NemakMonterrey, N.L., Mx -
Plant Engineering Manager (Advanced Lean Manufacturing,& Operations Reliability)Nemak Jun 2018 - PresentVilla De Garcia, Nuevo Leon, MxLooking always for an optimized advanced manufacturing solutions with lean & business cases solutions since product design to manufacturing concept. Operatives & Maintenance systems looking reliability & its operative infrastructure redesign. Innovations on process , equipments. Managing 15-20 Musd per year of Capex & Opex for new & actual product manufacturing equipment and different kind of projects revamps, upgrades and manufacturing improvements for operations performance like safety , environmental productivity, quality and cost. Appliyng the Right Lean Tools for Right Shop Floor enviroments.
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Plant Eng. Manager ( Operations Turn Around Special Assignation)Nemak Sep 2017 - May 2018Villa De Garcia, Nuevo Leon, MxFocus on operational excellence practices & assets reliability, maintenance systems and infrastructure & its operative infrastructure redesign. With assets 300 Musd assets with operational and maintenance budgets of 30 Musd /year & Capex projects 4 Musd per year, upgrading manufacturing practices to recover the way in operational performance in all aspects like safety, environmental, productivity, quality and cost.
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Manufacturing Projects ManagerNemak Jan 2017 - Dec 2017Villa De Garcia, Nuevo Leon, MxLead high impact projects that focus on systemic, innovation & benchmark projects that impact directly on a specific business target like systemic projects that improve business performance on productivity, quality, cost , via lean core tools , product & process innovation and performance. Like deeply bench mark projects that make difference between plants and execute re-gain technological positioning on technologies.
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Operations ManagerNemak May 2015 - Jan 2017Villa De Garcia, Nuevo Leon, MxDirect 6 Line Managers, 24 Supervisors, & 1200 blue collar peopleI was in charge to run the operation of production, quality & quality assurance, maintenance execution of a plant of 2.8 Millions of units & sales 250Musd and assets of 130 musd with world class standards of safety, quality & efficiency applying lean core tools practices, we develop a great project to improve and maximize the output of casting shop via core shop dynamic system inventory decisions that help shop leaders to take decisions of what die must to run with the machine in the next 20 Hrs, we reduce downtimes by 15%, we won the better service provider for Nissan USA.
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Plant Engineering ManagerNemak Apr 2013 - Apr 2015Villa De Garcia, Nuevo Leon, MxBusiness cases, installation & capacity planning of manufacturing solutions projects for new products, plant engineering and prototypes innovations projects, managing projects of order of 18-20 Musd per year with my team we develop different kind of projects like innovations that improve our performance in capex investment efficiency, operations performance like productivity, quality and cost.
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Advanced Manufacturing & Projects ManagerNemak May 2012 - Mar 2013Villa De Garcia, Nuevo Leon, MxI am in charge of a great team that specifies, selects and implements infrastructure and systems manufacturing machines of our products, on time and with the standards requirements of our customers in terms of quality, delivery and quantity. As well as alternatives that offer improved returns to our shareholders with high standards of excellence and performance.
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Planning & Maintenance Engineering Supt.Nemak May 2004 - May 2012Villa De Garcia, Nuevo Leon, MxPlant & maintenance engineering area, main function on asset management with the aim of improving operational continuity resulting in productivity, efficiency and cost reduction through continuously improve equipment reliability, with the strategy of systematic management, applying proven reliability & lean core tools philosophy as VSM, Kaizen, TPM. Additional to this role we work with the management to develop and implement strategies for systemic work methods that generate and keep the "continuous improvement" live.
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Specialist Consultant Bu MexicoNemak Nov 1999 - May 2004Villa De Garcia, Nuevo Leon, MxLead an engineering team focused on business reengineering projects, between most important projects are: Econometrics Business Modeling related on the Industry for forecasting and trends, Implementation and deploy of automatic filling control for the aluminum mono-block by a design high response valve, it was a innovator breakthrough to produce high quality aluminum mono-blocks. Another project consist on develop a dynamic adaptable temperature mold control , that reduce meaningfully the variations on quality and mechanicals properties. And the last one was the automating supply chain molten metal sourcing control reducing lead time for deliver and reduce energy and consumables this save 1.5 Musd aprox on savings.
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Maintenance ChiefHeineken Mar 1999 - Nov 1999Amsterdam, NlManage & design Plant Maintenance Engineering Structure & Responsibilities via the Automationa & Control Department, were the we develop improvements around control systems & start the Maintenance Engineering Org. Structure and responsibilities. -
Especialist EngineerTernium Nov 1990 - Mar 1999Monterrey, Nuevo León, MxIn this company we start mi carrer during 9 years, in different positions since maintenance engineer, maintenance engineer & supervisor, automatization design engineer, engineering solutions specialist, develop different kind of projects and great innovation solutions like Automatic casting solutions and bottom electrode interbillet arc prevention control system
Gerardo Suarez Skills
Gerardo Suarez Education Details
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Ipade Business SchoolTop Management -
Thunderbird School Of Global ManagementGlobal Business
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Universidad De MonterreyFinances & And General Management
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Uanl FimeGeneral
Frequently Asked Questions about Gerardo Suarez
What company does Gerardo Suarez work for?
Gerardo Suarez works for Nemak
What is Gerardo Suarez's role at the current company?
Gerardo Suarez's current role is Plant Engineering Manager (Advanced Lean Manufacturing, and Operations Reliability).
What is Gerardo Suarez's email address?
Gerardo Suarez's email address is je****@****.com.mx
What schools did Gerardo Suarez attend?
Gerardo Suarez attended Ipade Business School, Thunderbird School Of Global Management, Universidad De Monterrey, Uanl Fime.
What skills is Gerardo Suarez known for?
Gerardo Suarez has skills like Manufacturing, Continuous Improvement, Manufacturing Engineering, Project Management, Six Sigma, Lean Manufacturing, Kaizen, Engineering, Automotive, Management, Reliability And Maintenance Engineering, Product Development.
Who are Gerardo Suarez's colleagues?
Gerardo Suarez's colleagues are Nguyen Thai, Denis Eferov, Hector Alejandro Lopez Alba, Jorge Guillén, Abdulla Az, Júlia Emily, Thomas Zuk-Härtel.
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