Gerardo Vallejo

Gerardo Vallejo Email and Phone Number

Head of Global Quality Excellence @ BASF Environmental Catalyst and Metal Solutions
Madison, AL, US
Gerardo Vallejo's Location
Madison, Alabama, United States, United States
Gerardo Vallejo's Contact Details

Gerardo Vallejo work email

Gerardo Vallejo personal email

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About Gerardo Vallejo

With over 11 years of experience in the automotive industry, I am a passionate and results-oriented leader with a strong focus on manufacturing and quality excellence. I have a master's degree in engineering and industrial management, and a six sigma black belt certification. I am currently the value stream manager at Tenneco, a global leader in clean air and powertrain solutions for the transportation market.In this role, I am responsible for running a $30M manufacturing operation, leading cross-functional teams to improve efficiency, reduce attrition, and increase profitability. I leverage my international background and experience to expand global customer satisfaction and foster a culture of continuous improvement. I also manage the budget and provide recommendations for future capital investment. Some of my key achievements include leading capital equipment installation, improving gross margin and EBITDA, and rebuilding a failing quality department. I have also received multiple awards and recognitions for my quality performance and customer management. I am proficient in six sigma, manufacturing, ISO standards, and data analysis.

Gerardo Vallejo's Current Company Details
BASF Environmental Catalyst and Metal Solutions

Basf Environmental Catalyst And Metal Solutions

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Head of Global Quality Excellence
Madison, AL, US
Gerardo Vallejo Work Experience Details
  • Basf Environmental Catalyst And Metal Solutions
    Head Of Global Quality Excellence
    Basf Environmental Catalyst And Metal Solutions
    Madison, Al, Us
  • Basf Environmental Catalyst And Metal Solutions
    Head Of Global Quality Excellence
    Basf Environmental Catalyst And Metal Solutions Sep 2024 - Present
    Iselin, New Jersey, Us
  • Basf Environmental Catalyst And Metal Solutions
    Regional Quality Manager, Americas
    Basf Environmental Catalyst And Metal Solutions Aug 2023 - Sep 2024
    Iselin, New Jersey, Us
    •Led and managed the quality organization across the Americas region, ensuring the company met and exceeded all CSR and industry quality standards.•Held strategic oversight of all Quality departments in the Americas region, spearheading initiatives to enhance customer satisfaction, minimize COPQ, integrate data analysis into quality decision making process, and streamline QMS processes. •Responsible for the Global standard’s analytical laboratory and successfully obtained ISO 17034:2016 & ISO/IEC 1705:2017 certifications.•Part of the Americas Leadership and HSV SLT team.
  • Tenneco
    Value Stream Manager (Operations Manager)
    Tenneco Dec 2021 - Jul 2023
    Northville, Michigan, Us
    •Strategically pivoted to operations to further depth and expand financial and operational experience for a better placement•Responsible for running $30M manufacturing operation•Led cross functional team to improve efficiency•Attrition reduction via team building, investment & employee engagement•Led capital equipment installation to improve efficiency•Improved gross margin and EBITDA through operational efficiency•Managed budget and provided recommendations for future capital investment
  • Tenneco
    Quality Assurance Manager
    Tenneco Oct 2017 - Dec 2021
    Northville, Michigan, Us
    •Led quality department for entire facility•Rebuilt a failing department and implemented a 4-year quality assurance strategy to stabilize quality performance, resulting in IATF 16949:2016 & ISO 9001:2015 certifications•Leveraged international background and experience to expand global customer satisfaction •Redefined job scopes and created standard work for all quality functions•Fostered the utilization of the manufacturing core tools via 5 Quality basics and a problem-solving toolbox deployment - Benchmarked outside of Tenneco-•Introduced a new process quality engineering position for each area to increase quality presence on the shop floor to spread throughout quality basics and data analysis •Introduced a new customer quality engineer positions for each area to enhance communication and improve customer management•Reorganized quality lab and arranged equipment to decrease first piece verification downtime•Led cross functional teams to reduce customer concerns•Instituted of quality department budget and controlled of quality expenses•Conducted data-based analysis to reduce external sorting cost•Identified potential warranty costs and performed trend analysis with customers•Led IATF 16949:2016 plant certification in 2017•Directed a special project and cross functional team to recover IATF 16949:2016 in 2021
  • Federal-Mogul Powertrain
    Quality Assurance Manager
    Federal-Mogul Powertrain Jul 2016 - Oct 2017
    Northville, Michigan, Us
    •Led quality department for entire facility•Led the recovery of warranty costs and performed trend analysis to decrease liability rates•Maintained stable trend of customer complaints by leading cross functional teams•Implemented data-based analysis to improve operation KPIs•Led ISO TS16949:2009 recertification audit•Led six sigma black belt projects to reduce scrap and improve customer satisfaction •Awarded with GM 2017 Excellence award and Ford 0 defects Quality award
  • Federal-Mogul Powertrain
    Quality Assurance Manager
    Federal-Mogul Powertrain Oct 2013 - Jun 2016
    Northville, Michigan, Us
    •Led quality department for entire facility•Implemented customer score card•Improved customer satisfaction of several OEM and aftermarket customers•Led cross functional teams during customer concerns resolution•Led ISO TS16949:2009 recertification•Awarded with GM 2016 Excellence award
  • Federal-Mogul Powertrain
    Quality & Customer Satisfaction Engineer
    Federal-Mogul Powertrain Dec 2010 - Sep 2013
    Northville, Michigan, Us
    •Led quality assurance activities in the facility to reduce scrap, reduce internal and external ppm’s, and improve customer satisfaction according ISO TS 16949:2009. •Focused on cross functional problem solving through statistical analysis
  • General Motors
    Production Leader
    General Motors Jan 2010 - Sep 2010
    Detroit, Michigan, Us
    *Active problem solver and leader during molding and casting production.*Sand molding process control for casting automotive components such as blocks, crankshafts, heads and bearing caps.

Gerardo Vallejo Skills

Lean Manufacturing 5s Mejora Continua Manufacturing Iso/ts 16949 Kaizen Dmaic Seis Sigma Apqp Continuous Improvement Six Sigma Liderazgo Manufactura Fmea Automotive Quality Management Engineering Toyota Production System Ppap Ts16949 Kanban Mapa Del Flujo De Valor Root Cause Analysis Spc Process Engineering Value Stream Mapping Supply Chain Management Manufacturing Operations Management Normas Iso

Gerardo Vallejo Education Details

  • Tecnológico De Monterrey
    Tecnológico De Monterrey
    Six Sigma Black Belt
  • University Of Birmingham
    University Of Birmingham
    Engineering/Industrial Management
  • Universidad Nacional Autónoma De México
    Universidad Nacional Autónoma De México
    Chemical/Metallurgy Engineering

Frequently Asked Questions about Gerardo Vallejo

What company does Gerardo Vallejo work for?

Gerardo Vallejo works for Basf Environmental Catalyst And Metal Solutions

What is Gerardo Vallejo's role at the current company?

Gerardo Vallejo's current role is Head of Global Quality Excellence.

What is Gerardo Vallejo's email address?

Gerardo Vallejo's email address is ge****@****gul.com

What schools did Gerardo Vallejo attend?

Gerardo Vallejo attended Tecnológico De Monterrey, University Of Birmingham, Universidad Nacional Autónoma De México.

What are some of Gerardo Vallejo's interests?

Gerardo Vallejo has interest in Science And Technology, Education, Economic Empowerment.

What skills is Gerardo Vallejo known for?

Gerardo Vallejo has skills like Lean Manufacturing, 5s, Mejora Continua, Manufacturing, Iso/ts 16949, Kaizen, Dmaic, Seis Sigma, Apqp, Continuous Improvement, Six Sigma, Liderazgo.

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