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Successful mechanical engineer whose designs generate $1B+ a year in revenue for the companies that I have worked. Wide ranging design experienced in surgical devices, automated blood assays to automated assembly equipment. Creativity and ingenuity have led to 54 US patents, plus additional foreign patents for intellectual property the companies I worked. Medical products that range from disposables and reusable surgical devices to automated blood analysis. Elite skills in Design for Manufacturing and Assembly (DFMA) and Six-Sigma Green Belt provide me with the tools to generate reliable products that are easy to build and cost are effective. Being a team player with an understanding of my leadership skills provide key ingredients to deliver cost-effective, on time projects.Sample of Successes:• Electro-Surgical Pencil; DFMA redesign from 12 parts to 7 parts, building 20 million units per year for 25 years.• Laparoscopic Suction Irrigation Device, won Design News Magazine’s “Product of the Year”• Vessel Sealing Device cost reduction, COGS from $125 per unit to $52, instant $18+ million in profit per year• Laser Mirror Assemblies for Disk Drives, automation assembly raised yield from a human 3% to automation built 92%.• Prostrate Biopsy tool that uses fiber optics to analysis tissue every 2mm and take samples if necessary.• Automated Blood Analysis Machines that took a technician-based assay and automated the assay to be capable of testing all the blood in the blood banks of the US.• Blood platelet separation system for use in a centrifuge• Mechanism for push/pull catheter steering system; US Patent• Developed a disposable multi-tube unit for use in a large blood diagnostic device; US patent.
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Chief Amazement OfficerSoapbox DesignsSandy, Ut, Us
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Mechanical Engineer 3Blackrock Neurotech May 2022 - PresentSalt Lake City, Utah, Us -
Chief Amazement OfficerSoapbox Designs Sep 2018 - PresentCustom mechanical design work for all industries. To do work for others doing the type of work that I love. It is my hope to accumulate a solid number of clients that need engineering design help and provide myself a needed income for life.
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Mechanical EngineerAramsco Jul 2020 - May 2022Paulsboro, New Jersey, UsDuties start with New Product Design and continue through many others roles, manufacturing engineer, quality engineer, regulatory compliance, documentation control, technical writer. In charge of new product design through product manuals, assembly instructions and all compliance duties related to ETL, UL and CSA certification of the products. -
Sr. Mechanical EngineerCarterra Jun 2019 - Jul 2020Salt Lake City, Ut, UsMechanisms and automation to drive the Carterra LSA is a versatile, fully integrated, high throughput monoclonal antibody (mAb) characterization platform that combines patented flow printing microfluidics with high throughput surface plasmon resonance (SPR) detection to deliver up to 100x the data in 10% of the time and with 1% of the sample requirements and consumable costs of other systems. -
EngineerSummit Medical Products, Inc. Feb 2019 - Jun 2019Infusion of local anesthetic directly into the surgical site, or directly onto the nerve to block the pain signals to the brain, is an effective method of controlling pain post-operatively.Optimally, both methods of post-operative pain management call for the use of a reliable and accurate infusion pump. The ambIT provides program flexibility, infusion accuracy, and functional reliability, enabling your pain management program to be successful in patient care.
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Principle Mechanical EngineerDomain Surgical, Inc. Nov 2017 - Jul 2018Developed new manufacturing methods, fixtures for assembly of jaw sub-assembly. Managed vendor molding processes, development and created new molds while reducing production cost. Produced all supporting engineering documents for DFMEA, design reviews, process control, manufacturing instructions and design verification and validation into the engineering change notices. This resulted in product yields from 42% to 90% and an increase in products from 25 to 300+ units per week.
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Senior Product Development EngineerVention Medical, Inc. Oct 2013 - Oct 2017Marlborough, Massachusetts, UsAssisted in the acquisition of custom engineering projects with my DFMA skills by leading and documenting brainstorming storming sessions for clients. Using engineering skills designed variety of medical device products, delivering quality and robust products on time and within budgets. Six Sigma back ground provided needed knowledge to produce the documentation in the phase gate system. Participated and lead creation of Design Specifications, User Requirements and DFMEA’s. Built feasibility and production prototypes which also lead to manufacturing fixtures and procedures. Projects also encompassed design reviews and verification / validation protocols, testing and reports. Task included packaging design, verification and manufacturing tooling. Sample of projects: prostate biopsy tool with optical fiber and electro-mechanical to read healthy and cancerous tissues, catheter delivery system to place IVC filter, steerable catheter systems, surgical blade delivery system, and mechanical pressure system for IV bags. -
Alpine Ski CoachWinter Park Resort Nov 2011 - Mar 2017Winter Park, Co, UsLevel 100 alpine ski coach teaching in the All Terrain Program. I was in charge of 10 kids for 16 weeks each ski season. Taught basic instruction ski technics up to and including Moguls, Alpine Racing and Big Mountain Skiing. I love of skiing and wanting to give back teaching kids to do things they thought they could not provided me a great time on the mountain. -
Engineer 2Covidien 2004 - Oct 2013Fridley, Minnesota, UsWorked on the development of LigaSure vessel sealing devices as well as Monopolar surgical devices. Provided leadership and design support for projects, as well as inspection and production fixtures. Lead project teams analyzing the new or redevelopment of current products using my Design for Manufacturing and Assembly abilities in conjunction with the Boothroyd Dewhurst software to deliver the most effective designs. Lead teams and taught dimensional variation management. Presenter at ProE World Conference on the use of CETOL software in projects for dimensional variation management and 3D tolerance analysis.Project Accomplishments: • Vessel Sealing Device cost reduction took COGS from $125 per unit to $52 for an instant $18+ million in profit. • Speaking ProE World Conference on the use of CETOL software in projects for dimensional variation management and 3D tolerance analysis. • Electro-Surgical Pencil; DFMA redesign from 12 parts to 7 parts, building 20 million units per year for past 25 years.• Laparoscopic Suction Irrigation Device, won Design News Product of the year.• Developed mechanical parts, tubing, jaws, mechanisms, plastic molded parts and housings for handle held surgical tools.• Developed tooling and fixturing for inspection of parts and production assembly equipment. • Mechanical variation management using CETOL software by Sigmetrix to predict the probability of assembly tolerance stack-ups error in production.• Design for Six Sigma (DFSS) Green Belt Certification.• Boothroyd Dewhurst DFA DFM software user and instructor. -
Mechanical Engineer / DesignerEncision 2000 - 2004Mechanical Engineer / Designer: The development and production of laparoscopic surgical tools and electrical safety system.Project Accomplishments:•Developed line of reusable laparoscopic surgical Graspers, Dissectors, and Electrodes.•Lead development projects for new laparoscopic surgical devices.•Completed documentation and testing for regulatory compliance of surgical devices.
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Principal Mechanical DesignerColorado Medtech 1996 - 2000Mechanical designer helping to engineer the development and production of Electro-mechanical, disposable medical devices, and products.Project Accomplishments:•Developed an innovative disposable Multi Tube Unit for use in a large blood diagnostic device for which a US patent was granted.•Designer of mechanical modules, Reagent Cooling Bay, Fluidics Pumps and Fluidics System Lines, Mixers and User interface modules used in blood diagnostic devices.•Familiar with architecture design requirements for client product specifications.•Lead assembly of a medical diagnostic device from prototype to completion. Coordinated assembler duties, prototype testing, and engineering support.• Interfaced with vendors including Molding vendors, Machine shops, Small component, Peristaltic and Syringe pump, and Fluidics line manufactures.
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Senior DesignerThe Larren Corp. 1994 - 1996The Larren Corporation developed Electro-mechanical and disposable medical products.Project Accomplishments:•Developed an innovative packaging configuration by using DFA and DFM skills and reduced monitor display size and parts count for smaller package. Smaller packaging resulted in 500% increase in unit sales for client company.•Incorporated product development ideas and brought to fruition, Cranial Pressure Monitor, Disposable Biopsy Forceps, and Home / Ambulatory I.V. pumps.
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Senior DesignerValleylab 1989 - 1994UsAssigned to Research and Development department. Member of development team for such devices as disposable surgical implements and surgical generators.Project Accomplishments:•Redesigned surgical unit to be produced by automated equipment using only 4 components. Reduced part count by 70%. Saved company $2.8M in manufacturing costs during first year. That design is still manufactured today at 20 million units a year. A US patent for design of switch and Electro-Surgical Hand piece was issued for the design. •Designed 2 Laparoscopic Electro Surgery hand pieces with suction and irrigation. One is still in production today. •Switch for Ultrasonic hand piece.
Glenn Horner Skills
Glenn Horner Education Details
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Boulder Valley Vocational SchoolGeneral
Frequently Asked Questions about Glenn Horner
What company does Glenn Horner work for?
Glenn Horner works for Soapbox Designs
What is Glenn Horner's role at the current company?
Glenn Horner's current role is Chief Amazement Officer.
What is Glenn Horner's email address?
Glenn Horner's email address is gh****@****ail.com
What is Glenn Horner's direct phone number?
Glenn Horner's direct phone number is +120393*****
What schools did Glenn Horner attend?
Glenn Horner attended Boulder Valley Vocational School.
What are some of Glenn Horner's interests?
Glenn Horner has interest in Health.
What skills is Glenn Horner known for?
Glenn Horner has skills like Cetol Software, Six Simga Green Belt Certified, Boothroyd Dewhurst Certified, Pro Engineer, Medical Devices, Solidworks, Concept Development, Surgical Instruments, Design For Manufacturing, Six Sigma, Finite Element Analysis, Injection Molding.
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