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With extensive experience in industrial and process planning engineering, along with a track record of driving operational improvements, while working towards cross-functional collaboration and a proactive culture by offering a collaborative approach to problem-solving, and passion for driving operational excellence in environments that foster innovation and cutting-edge technology. I possess over 12 years of experience in industrial and process planning engineering, which includes 4+ years of continuous improvement process expertise in New Zealand. Throughout my career, I have successfully led and supported teams, implementing lean manufacturing principles and driving process improvement initiatives. My ability to handle high-pressure environments and deliver results has been honed through my experience in the automobile, auto ancillary, and engineering sectors. At Hynds and Varroc Engineering Pvt Ltd, I led process engineering projects, optimizing manpower requirements through the development of a comprehensive technical database. Additionally, I spearheaded value stream mapping initiatives, resulting in reductions in lead time, inventory, and operational waste. These accomplishments demonstrate my commitment to efficiency and capacity planning. During my tenure at Skoda Auto India Pvt Ltd, I focused on shop productivity and workflow optimization. Through the implementation of a dynamic assembly line layout, I achieved substantial savings and improvements in floor space utilization and workforce optimization. My leadership and attention to detail positively impacted power utilization, material handling, and processing efficiency. At Fiat India Automobiles Pvt Ltd, I successfully managed plant reports and implemented World Class Manufacturing (WCM) and Workplace Integration (WPI) methodologies. I spearheaded projects to reduce non-value-added activities (NVAA) and improve material supply, resulting in enhanced quality adherence and overall process efficiency. With a proven ability to develop and implement cost-effective and efficient manufacturing processes, conduct validation and risk assessment activities, and collaborate closely with cross-functional teams, my professional experience spans in a range of regulated industries, including Automobiles, Auto ancillary, Engineering and metalworks.
Autobend Limited Christchurch
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Manufacturing And Quaility Engineering ProfessionalAutobend Limited ChristchurchNew Zealand
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Industrial & Production EngineeringHynds Pipe Systems Limited Sep 2017 - Jun 2020Waitaki, Otago, New Zealand -
Industrial EngineeringFiat India Automobiles Ltd Dec 2013 - Nov 2016Pune* Led WCM (World class manufacturing) & WPI (Work Place Integration) plant activities for Car Assembly, Paint & Body shops to achieve Bronze level for Plant* Implemented shop projects for improved material handling (Kit development), line process Kaizens, layout modifications, process audits.* Led training & development team for training new employees & developing workforce/ personnel.* Interacted with Union employees, Management, internal & external clients while… Show more * Led WCM (World class manufacturing) & WPI (Work Place Integration) plant activities for Car Assembly, Paint & Body shops to achieve Bronze level for Plant* Implemented shop projects for improved material handling (Kit development), line process Kaizens, layout modifications, process audits.* Led training & development team for training new employees & developing workforce/ personnel.* Interacted with Union employees, Management, internal & external clients while discussing the methodology in Transition, Manpower planning, Line/ Shop & logistics area improvements to achieve incremental operating efficiencies.* Handled /Monitored Planning , productivity (HPV) reports for plant , conducting and implementing setup changes & optimization for assembly lines .* Ticon software training & implementation for Industrial & Process engineering functions & MTM Assembly line data preparation for line Balancing for Assembly/ Paint shops (FIAT cars).* Line efficiency improvement by using MTM- UAS Time analysis, stopwatch time studies,Video Analysis Method study techniques for machining, assembly, testing processes, assembly lines of FIAT cars & logistics functions Show less -
Industrial EngineeringSkoda India Jan 2012 - Nov 2013Aurangabad Area, India* Monitored planning, productivity reports (HPV) for plant , conducting and implementing setup changes & optimization for assembly lines while identifying and analyzing internal & external cross-functional process interfaces.* Interacted with Union employees, Management, internal & external clients while discussing the methodology in Transition, Manpower planning, Line/ Shop & logistics area improvements to achieve incremental operating efficiencies.* Accomplished Delmia… Show more * Monitored planning, productivity reports (HPV) for plant , conducting and implementing setup changes & optimization for assembly lines while identifying and analyzing internal & external cross-functional process interfaces.* Interacted with Union employees, Management, internal & external clients while discussing the methodology in Transition, Manpower planning, Line/ Shop & logistics area improvements to achieve incremental operating efficiencies.* Accomplished Delmia software training & implementation for Industrial & Process engineering functions like MTM Assembly line data preparation, Rough Line balancing, Fine Balancing for assembly line of Skoda .* Responsible for working towards the effective and efficient processes by implementing shop projects for improved material handling (Kit development), line process Kaizens, layout modifications, process audits.* MTM- UAS Time analysis, stopwatch time studies,Video Analysis Method study techniques for machining, assembly, assembly lines of Skoda, VW & Audi cars & logistics functions Show less -
Senior Industrial EngineerVarroc Lighting Systems May 2010 - Jan 2012Aurangabad Area, India* Responsible for working towards the effective and efficient processes by implementing shop projects for improved material handling (Kit development), line process Kaizens, layout modifications, process audits.* Interacted with Union employees, Management, internal & external clients while discussing the methodology in Transition, Manpower planning, Line/ Shop & logistics area improvements to achieve incremental operating efficiencies.* Line efficiency improvement by… Show more * Responsible for working towards the effective and efficient processes by implementing shop projects for improved material handling (Kit development), line process Kaizens, layout modifications, process audits.* Interacted with Union employees, Management, internal & external clients while discussing the methodology in Transition, Manpower planning, Line/ Shop & logistics area improvements to achieve incremental operating efficiencies.* Line efficiency improvement by re-balancing using stopwatch time studies,Video Analysis Method study techniques for machining, assembly, testing processes, assembly lines & logistics functions* Manpower planning by Line balancing, work combination & manpower planning techniques for Two wheeler Magneto assembly line* Output/Man improvement using Man Machine time standards & work combination charts/ balancing.* Improved Stores, Warehouse & shop layout efficiency to arrive at improved material flow, reduced lead time & cost reduction by trapping waste activities/processing.* TPM activities at plant for major pillars like Jishu Hozen (J.H.), O.T.P.M. Show less -
Graduate Engineer Trainee - Industrial EngineeringIntervalve (India) Ltd. 2009 - 2010Pune* Developed Value stream maps & process flow maps that clearly depict how the business really works while discovering the tactics to improve business processes.* Led cost analysis projects to develop data base to make decisions for production feasibility* M.R.P. system upgradation by assisting in developing separate modules for entering shop data to monitor production efficiency.* Layout improvement plans for Stores, Office area & Production Lines based on Material flow… Show more * Developed Value stream maps & process flow maps that clearly depict how the business really works while discovering the tactics to improve business processes.* Led cost analysis projects to develop data base to make decisions for production feasibility* M.R.P. system upgradation by assisting in developing separate modules for entering shop data to monitor production efficiency.* Layout improvement plans for Stores, Office area & Production Lines based on Material flow & Industrial Engg. tools.* Implemented proposed lay-out plan for Agility Warehouse, Pune with a scope of 30% increase in the overall productivity by studying layout & activity planning. Show less
Gilbert Joseph Skills
Gilbert Joseph Education Details
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Mechanical Engineering -
Vit , PuneIndustrial Engineering & Management -
Indo German Tool Room ,AuranagabadDesign & Dev. Of Moulds,Press Tools, Die Casting Dies, Jigs & Fixtures , Soft-Pro-E, Unigraphics,Cad
Frequently Asked Questions about Gilbert Joseph
What company does Gilbert Joseph work for?
Gilbert Joseph works for Autobend Limited Christchurch
What is Gilbert Joseph's role at the current company?
Gilbert Joseph's current role is Manufacturing and Quaility Engineering professional.
What is Gilbert Joseph's email address?
Gilbert Joseph's email address is gi****@****o.co.in
What schools did Gilbert Joseph attend?
Gilbert Joseph attended University Of Canterbury, Vit , Pune, Indo German Tool Room ,auranagabad.
What skills is Gilbert Joseph known for?
Gilbert Joseph has skills like Industrial Engineering, Kaizen, Fmea, Continuous Improvement, Product Development, Automotive, Spc, Lean Manufacturing, Value Stream Mapping, Process Engineering, Manufacturing Engineering, Apqp.
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Gilbert Joseph
Williams Lea | Ex-Ey | Service Delivery Leader | Project Manager | Strategy Planner | Global Event Manager | Comms Creator | Powerpoint Maestro | Data Visualization Virtuoso | Agile Thinker | Research Poindexter |Ernakulam -
Gilbert Joseph
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Gilbert Joseph
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