Girish Byrappa

Girish Byrappa Email and Phone Number

Director of Quality and MP and L @ American Metal Technologies
Racine, WI, US
Girish Byrappa's Location
Racine, Wisconsin, United States, United States
Girish Byrappa's Contact Details

Girish Byrappa work email

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About Girish Byrappa

History of success in launching quality programs with North American OEMs, including Automotive; Non Automotive; and Class 8 Highway platforms. I am proficient in managing new programs to support the strategic direction of the organization and meet business requirements.

Girish Byrappa's Current Company Details
American Metal Technologies

American Metal Technologies

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Director of Quality and MP and L
Racine, WI, US
Website:
amermetals.com
Employees:
46
Girish Byrappa Work Experience Details
  • American Metal Technologies
    Director Of Quality And Mp And L
    American Metal Technologies
    Racine, Wi, Us
  • American Metal Technologies
    Director Of Quality And Mp&L
    American Metal Technologies Oct 2022 - Present
    Sturtevant, Wisconsin, Us
  • American Metal Technologies, Llc
    Quality Manager
    American Metal Technologies, Llc Feb 2015 - Oct 2022
    I assumed the role of Quality Control Manager in 2015. I oversee cross-functional teams and manage multi-million dollar budget to streamline quality control operations and meet time bound objectives. I was appreciated by management for sourcing components and castings from international suppliers while reducing costs and ensuring strict adherence to specified quality standards. I was responsible for analyzing market orientations to re-negotiate prices for service parts with OEMs and identify opportunities. I automate processes and systems to adjust engagement with suppliers and monitor EDI coming through/from OEM customers.• Resourced Castings from a troubled supplier in Canada to 3 suppliers in the US in 8 weeks resulting in the reduction of quality and freight cost reductions by over $1.2M per year.• Reduced cost of a load limiter sleeve by $0.04/unit by changing design, resulting in $260,000 savings on a 6.5M Units/yr program.• Launched fuel pump bracket on the Ford 2.7L Eco boost engine after the prototype die-cast part failed crash testing. New part was re-designed as a forging and supplier was selected overseas, audited and tooled up in 12 weeks for the 2020 model year F-250 pick-up trucks with volume in excess of 275, 000 parts per year.
  • American Metal Technologies, Llc
    Quality Engineer
    American Metal Technologies, Llc Oct 2011 - Feb 2015
    I was appointed as Quality Engineer in 2011 and I launched automated feedback of daily scrap rates for all major suppliers through the ERP system to commence troubleshooting and inspect errors. Also, I collaborated with suppliers to select appropriate parameters and decrease casting defects. Inspected materials and processes to determine corrective actions and implement quality control measures. My duties involved monitoring daily operations to ensure workflows, processes, and products comply with safety regulations.• Coordinated with Tier 2 suppliers in setting up DOE's for casting parameters (die temperature, fast shot, slow shot etc) to reduce gas and shrink porosity on A380 castings. Reduced overall scrap percentage from 15% to less than 1.5% in 8 weeks.• Developed Supplier Scorecards for all CTQ suppliers including Ongoing PPM, Delivery, 8D's and supplier audit scores.• Commenced data driven tool life management on all critical features by training operators on Xbar and R charts and Cpk/Ppk training.
  • Johnson Electric
    Quality Assurance Intern
    Johnson Electric Jul 2010 - Jun 2011
    Shatin, Nt, Hk

Girish Byrappa Skills

Minitab Ts16949 Iso 17025 Design Of Experiments Fmea Spc Root Cause Analysis Ppap Six Sigma Pc Dmis Project Management 8d Problem Solving Solidworks Matlab Cfd Autocad Ansys Jmp Finite Element Analysis

Girish Byrappa Education Details

  • Wright State University
    Wright State University
    Mechanical Engineering

Frequently Asked Questions about Girish Byrappa

What company does Girish Byrappa work for?

Girish Byrappa works for American Metal Technologies

What is Girish Byrappa's role at the current company?

Girish Byrappa's current role is Director of Quality and MP and L.

What is Girish Byrappa's email address?

Girish Byrappa's email address is gi****@****ail.com

What is Girish Byrappa's direct phone number?

Girish Byrappa's direct phone number is +193776*****

What schools did Girish Byrappa attend?

Girish Byrappa attended Wright State University.

What skills is Girish Byrappa known for?

Girish Byrappa has skills like Minitab, Ts16949, Iso 17025, Design Of Experiments, Fmea, Spc, Root Cause Analysis, Ppap, Six Sigma, Pc Dmis, Project Management, 8d Problem Solving.

Who are Girish Byrappa's colleagues?

Girish Byrappa's colleagues are Mike Perman, Kasey Smith, Dillon Degroot-Mendiola, Davin Ollila, Scott Grennell, Kyle Towers, Ernest Nickerson.

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