Girish Varma Alluri Email & Phone Number

Alton, England, United Kingdom

Test and trial bespoke and standard products for the heavy industries and to support the manufacturing and customer service department with technical information.Roles and Responsibilities1. Test engineering systems based on product specifications.2. Review 3D CAD models, engineering drawings, assembly instructions and project reports.3. Liaising with production department and customer service departments.4. Researching regulations and prove compliance through testing.5. Analysis and testing of products: structural testing, cycle testing…etc.6. Working with manufacturing team to develop products and fabrication methods.7. Carry out Engineering and Drawing Checks based on British & Conquip standards8. Carry out function tests and load tests on prototypes9. Managing large projects to ensure deadlines are met and budgets are kept

Hyderabad Area, India

• Liaising with customer in improving new and existing production layout plant efficiency by introducing and integrating new semi and fully automatic total packing solutions (Steel & Metal, HRC, CRC, Sheets, Tubes, Ingots)• Creating general arrangement drawing with integrating in customer civil layout.• Mitigated risks in manufacturing & assembly processes by implementing environment, health and safety regulations.• Designing fixtures for assembly of packing machines and bearing guide sets for strap chutes using lean methods lead to improve line productivity from 70% to 85% and reduced machine assembly lead time from 14 days to 11 days.• Develop necessary 3D Model / 2D drawings for general assembly, exploded assembly, running procedure, Interference fits and clashes as required for packing equipment.• Planning, scheduling & controlling of daily work schedule and increase overall performance efficiency using lean practices.• Collaborated with various departments such as engineering, operations, supply chain and quality control to provide technical support in reduction of lead time.• Solving problems in supply base and factory quickly and efficiently to support assembly process and reduce waiting times of machine assembly.• Evaluating RFQ's for Make or Buy decisions regarding external purchase or internal manufacture of components.• Reduced raw material costs by negotiating with suppliers and adjusting inventory levels to keep obsolescence and cost low.• Lead failure analysis investigations, including formal root cause and corrective action for machine design and functioning.• Developed standard operating procedures for machine assembly and FAT approvals from clients.

Bangalore

Conversion of CATIA to Siemens NX modelling and drafting (Mercedes-Benz R&D India)• Lead a value stream mapping event for conversion project which lead in reduction of cycle time by 5%• Developed macros for creation of standard customer drawing notes and implement model-based design practices to reduce design lifecycle.• Scheduled work allocation for the team• Created checklist to ensure quality of converted models & drawings against customer criteria to establish and maintain high standards.• Review designs and communicate findings both internally and externally.• Mentored and coached graduate engineers on work experience within the design engineering team.

Hyderabad Area, India

Supported design and development of Over-Voltage Protection Unit(OPU) & Bus Power Control Unit (BPCU) for UTC Aerospace Systems - Electrical System - Rockford.• 2D & 3D CAD development of mechanical enclosures for BPCU & OPU from concept to manufacture.• Developed test procedures for functional and environmental testing of BPCU & OPU.• Build of prototype units for qualification testing liaising with other stake holders.• Analysis and validation of test data for its completeness and correctness against the functional and environmental test procedures.Siemens NX customized library development for UTC Aerospace Systems• Created catalog of bearings from customer provided product data.• Liaising with IT engineers to develop bearing selection process parameters to create 2D & 3D drawing.• Testing complete library with various probabilities of bearing selection and reporting issues for debugging.

Hyderabad Area, India

• Used 3D CAD software to present concepts for new product lines (Automotive & Railways sections)• Design and development of sheet metal processing tools for regular production of automotive products & cold formed sections.• Upload and Maintenance of BOM on SAP system to allow parts to be issued for RFQ and for sourcing accurately and robustly.• Liaised with key stakeholders to acquire necessary resources to ensure timely completion of project.• Performed design validation testing of press tools and welding fixtures.• Developed total preventative maintenance procedures for tools, dies and bending equipment, leading to 10% decrease in equipment downtime• Lead reverse engineering initiatives to repurpose existing tooling for cost reduction.

Post Graduation Diploma In Cad/Cam For Tool Engineering, Tool Design, 72

Executed two projects from Design stage to Manufacturing of tool.

Bachelor Of Technology - Btech, Mechanical Engineering