Gowri Sankar J Email & Phone Number

Cuddalore, Tn, In

Salem, Tamil Nadu, India

Tamil Nadu, India

Key Result Areas• Consulting with clients for better improvements in their production process to achieve maximum productivity.• Analyzing data and reports also presenting findings to senior managers with recommendations for improvement.• Monitoring and reviewing changes and improvements to ensure effectiveness.• Developing a system that measures scrap / rejection and waste, eliminating shortages problems.• Responsible for identifying process improvement strategies to achieve quality goals & recommending solutions with CAPA.• Analyzing and evaluating all existing business operations to identify potential areas for improvement.• Implementing Lean principles 5’s, SOP’s, Cycle time & Takt time calculation.• Organizing daily review meeting (GEMBA) with team members and preparing strategic plan for executing and completing the backlogs.• Implementing cost saving techniques/measures and modifications for reducing expenditures.• Preparing reports to track production KPIs & Developing departmental goals / KRAs for each team member.• Generating Kaizen ideas and working with team on implementation of ideas.• Resolving technical problems using data-driven techniques such as Fishbone diagrams, 5 whys, and Root cause analysis.• Delivery of various technical trainings related to process improvements for employees.• Improving quality system by implementing poka- yoke, employee’s on-job training which reduces quality complaints.

Banglore

Key Result Areas• Supervised the work of junior staff & organizing relevant training sessions.• Conducting daily PIM (Production improvement meeting) to ensure smooth flow in production.• Conducting QCPC meeting to control the 4M issues resulting in reducing the Earned Hours loss on weekly basis.• Conducting internal audit using Layer Process Audit Tool (LPA) for production process.• Reducing rejection level & rework through continuous up gradation of quality control circle (QCC).

Bangalore

Key Result Areas• New fixtures implemented (Poka- Yoke) to avoid quality defects wrong assembly of contacts in frame 2 contactors. • Executing the production strategies/plans in order to achieve the organizational goals & targets and adhered with business plan.• Delivering the final orders on-time to the customers; ensuring the quality and prompt processing. • Minimizing ‘Throughput time’ and ‘work-in-process inventory’ by systematic production planning an efficient execution plans. • Maintaining entire production related reports, material procurement plans and work delegation schedules (weekly & daily) for timely completion of production process. • Driving measures to improve safety of the people, processes and manufactured/delivered products. • Implementing precautionary measures to avoid damage for sensitive electronic components as well as adopting proper components. handling techniques by using appropriate personal grounding device. • Performing Root Cause Analysis by 5 Why’s, Fish Bone Diagrams, 4Q (ABB Statistical methodology) to solve line issues.• Performing bottle-neck analysis to improve stagnating manufacturing line. • Managed and supervised WIP and shop floor inventory; conducted stock verification every month and publishing report.

Pondicherry Area, India

Key Result Areas• Shift communication & work allotment for each station; reduced Holes Escapism & Spillage /rejection & re-work.• Reduced the machine down time for production.• Worked towards Spillage Reducing & GMP follow ( Good Manufacturing process ).• Performed validation/verification of corrective actions/preventive action (CAPA).• Improved Quality In Dotted Type Condoms.• Acted as In-charge for Jishu-Hozen pillar and maintained the JH check sheet ( CLIT ) & TIME LOSS Records for all machines.• Adopted systematic improvements through various techniques, PM analysis.• Conducted preparation of TPM reports and enhanced the management towards the World Class Organization.

Pondicherry Area, India

Key Result Areas• Acted as Shift In charge for 240 TPD Coconut Oil Extracting Plant.• Operated & maintained Advanced SCADA, PLC& Lab VIEW System/725 KVA DG, Compressor, Non IBR Boilers.• HT Yards, conveyors, Motors from 0.37 kW to 250 kW and Water Treatment Plant.• Managed Process Control through PLC, SCADA, PID & HMI.

Electrical And Electronics Engineering, Electrical And Electronics Engineering, 79%

80%