Greg Muhlenkamp

Greg Muhlenkamp Email and Phone Number

Principal Consultant driving operational excellence with Toyota Production System @ Just In Time Consulting
Greg Muhlenkamp's Location
Clayton, Ohio, United States, United States
Greg Muhlenkamp's Contact Details

Greg Muhlenkamp work email

Greg Muhlenkamp personal email

About Greg Muhlenkamp

As an Operations Excellence Consultant with over 20 years of experience in the medical device and metal manufacturing industries, I help businesses improve their performance, quality, and customer satisfaction by applying the proven principles of Lean and the Toyota Production System. I have a Master of Business Administration and a Bachelor of Science in Industrial Engineering from the University of Dayton.I currently work as a Principal and Sr Lead Consultant at Just In Time Consulting, where I provide on-demand and hands-on coaching to clients across various sectors and regions. I also work as a Sr Lead Consultant at Continuous Systematic Improvement, LLC, where I offer similar services. In both roles, I partner with senior leaders and cross-functional teams to build improvement capacity, drive strategic vision, and implement transformative change. My passion is to empower organizations to solve their unique problems and achieve operational excellence.

Greg Muhlenkamp's Current Company Details
Just In Time Consulting

Just In Time Consulting

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Principal Consultant driving operational excellence with Toyota Production System
Greg Muhlenkamp Work Experience Details
  • Continuous Systematic Improvement, Llc
    Sr Lead Consultant
    Continuous Systematic Improvement, Llc Jun 2023 - Present
    Operations excellence consulting services helping to build improvement capacity while providing on demand and hands on coaching of Toyota Production System principles to solve the unique problems of your business
  • Just In Time Consulting
    Principal And Sr Lead Consultant
    Just In Time Consulting Apr 2023 - Present
    Operations excellence consulting services helping to build improvement capacity while providing on demand and hands on coaching of Toyota Production System principles to solve the unique problems of your business.
  • Nct Technologies Group
    Business Unit Lead
    Nct Technologies Group Apr 2022 - Apr 2023
    Dayton, Ohio, Us
     Engaging and leading cross-functional team in the EOS Traction process to drive value and growth in the business with execution of break-through methods. Altering pool of customer and part type focus; transforming organization from project to repeatable part orders providing continuous revenue flow and opportunities to for income statement improvements. Improving quality outcomes by delivering shop instructions with clear and binary methods improving FTY by 20%.
  • Hartzell
    Vice President Of Manufacturing
    Hartzell Nov 2018 - Apr 2022
    Piqua, Ohio, Us
    Championed strategy generation and deployment activities to align the organization around the breakthrough methods and objectives of the business. Led and managed a staff of 200 employees, across 3 locations and a $150MM in revenue.  Advanced retention and growth by 60% of operations team members providing stability and skilled labor to match the needs of the business with wide variety of workforce initiatives. Lead and coached a culture of continuous improvement increasing throughput by 30% eliminating major bottleneck to the growth and earnings.
  • Midmark Corporation
    Vice President Of Engineering
    Midmark Corporation Nov 2012 - Nov 2018
    Versailles, Oh, Us
    Responsible for delivering organic growth to the organization through efficient and effective execution of programs with focus on improving the experience between patient and caregiver. Served as steward of customer needs while managing a $27 MM annual budget and affecting change with a 200+ teammate organization. Managed and executed a portfolio of strategic product development programs delivering $200 MM incremental revenue (3 year rolling) organic growth and providing a catalyst for strategy execution. Achieved a successful ISO13485:2016 re-certification with organizational efficiencies gained due to Product Realization Process implementation; identifying major stakeholders to determine both business and regulatory stage gate deliverables.  Championed and advanced an engineering talent acquisition and development strategy with the scaling of a Co-op program that delivers 6-10 new hires yearly.
  • Midmark Corporation
    Director Of Operations
    Midmark Corporation Feb 2007 - Nov 2012
    Versailles, Oh, Us
    Led improvement activities that streamlined and simplified key business functions and processes while managing a staff of 500 teammates, $50MM budget, and a $450MM revenue stream. Honed skills in strategy change management and resource leadership. Delivered 40% reduction in line stoppages while executing extensive material (plant-wide water-spider) and information (Kanban) flow changes significantly improving pedestrian safety in a low volume, high variation production environment. Reduced WIP by 35% by implementing a standard shift structure across all operating groups; moving from 9 unique shift schedules to a standard 2 shift schedule, creating evenness in the operation.
  • Midmark Corporation
    Operations Manager
    Midmark Corporation Feb 2005 - Feb 2007
    Versailles, Oh, Us
     Led a cross functional team which successfully implemented a fixed 3 day lead time for all standard products on make-to-order assembly lines; improving on-time shipment metric from 88.5% to 98.4% while reducing overtime by 30%. Converted Manual Exam Table assembly line from batch to make-to-order while reducing from 6 stations to 3 stations, with a 100% increase in productivity.
  • Alcoa
    Plant Manager
    Alcoa May 2003 - Feb 2005
    Pittsburgh, Pa, Us
     Implemented process standardization in vinyl extrusion process increasing up-time by 30% and output by 35% supported by GEMBA daily management . Led and successfully passed Alcoa’s Rapid Integration Process to bring Atlanta Vinyl Operations (formerly Owens Corning Plant) to Alcoa’s level of compliance in all business areas (Environmental Health and Safety, Financial, and Sarbanes-Oxley).
  • Alcoa
    Production Manager
    Alcoa Jun 2000 - May 2003
    Pittsburgh, Pa, Us
     Reduced ‘Total Recordable Rate’ from 8.015 (2000) to 2.25 (2002) Improved service index from a baseline of 89% to 98%; completing a month without a line item miss, resulting 100% index Implemented Type A (Supermarket), B (Make-to-order) & C systemic processes along value stream map driving higher levels of efficiencies, inventory reduction (40% reduction) and customer service (Above). Developed and implemented people structure to support continuous improvement culture with clear definition of roles and responsibilities for Managers, Supervisors, Teamleaders and Teammates.
  • Alcoa
    Toyota Production System Manager
    Alcoa Oct 1995 - Jun 2000
    Pittsburgh, Pa, Us
     Facilitated ABS implementation; transforming plant to an Alcoa worldwide recognized and award-winning model. Conducted training of top 200 leaders within Alcoa on TPS methods and techniques including classroom and practical floor observations. Facilitated multiple Kaizen activities in key focus areas to reach organizational goals. Completed lend-forward TPS consulting assignments in the Alcoa Europe (Netherlands), ABP (Gaffney / Denison), and AFL (Dixie Wire).

Greg Muhlenkamp Skills

Toyota Production System Lean Manufacturing Cross Functional Team Leadership Continuous Improvement Engineering Process Improvement Manufacturing Kaizen Product Development Manufacturing Operations Management Six Sigma Manufacturing Engineering People Development Strategy Leadership Materials Management Quality System Fda Fmea Global Sourcing Iso 14001 Medical Devices Business Process Improvement Operations Management Mrp System Design Sales Iso 5s Value Stream Mapping Operational Excellence Root Cause Analysis Engineering Management Design For Manufacturing Supply Chain Process Engineering Quality Management Injection Molding Supply Chain Management Strategic Sourcing Supplier Quality Purchasing Jit Procurement Machining Product Launch Capital Equipment Iso 13485 Spc Development Of People

Greg Muhlenkamp Education Details

  • University Of Dayton
    University Of Dayton
    Master Of Business Administration - Mba
  • University Of Dayton
    University Of Dayton
    Industrial Engineering

Frequently Asked Questions about Greg Muhlenkamp

What company does Greg Muhlenkamp work for?

Greg Muhlenkamp works for Just In Time Consulting

What is Greg Muhlenkamp's role at the current company?

Greg Muhlenkamp's current role is Principal Consultant driving operational excellence with Toyota Production System.

What is Greg Muhlenkamp's email address?

Greg Muhlenkamp's email address is gm****@****ell.com

What schools did Greg Muhlenkamp attend?

Greg Muhlenkamp attended University Of Dayton, University Of Dayton.

What skills is Greg Muhlenkamp known for?

Greg Muhlenkamp has skills like Toyota Production System, Lean Manufacturing, Cross Functional Team Leadership, Continuous Improvement, Engineering, Process Improvement, Manufacturing, Kaizen, Product Development, Manufacturing Operations Management, Six Sigma, Manufacturing Engineering.

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