Provide technical support for existing products, processes and automation equipment. Products included LFI strip mfg, reagent deposition, device assy, packaging and reel to reel slitting. Developed an asset management solution to manage spare parts inventory, PM work and asset tracking. Provided guidance on performance monitoring of automation machinery.

Support responsibility for all project phases from concept, specification, cost justification, project management, installation, training, qualification and implementation for a new medical start-up manufacturing facility. Identify and implement maintenance equipment initiatives and manage equipment spare parts inventory using Maximo EAM system. Support new product introduction initiatives and the execution of automation equipment validation/qualification protocols. Responsible to develop and schedule automation equipment calibration utilizing Maximo. Maintain a cGMP compliant environment and operate within FDA guidelines for Class II Medical Device manufacturing.

Manufacturing/Reliability EngineerLed structured problem solving teams using the DMAIC process to deliver performance metric benchmark for K-Cup Filler machinery. Managed multiple, simultaneous projects with varying scope and time constraints to meet business cost reduction objectives. Improved product quality and reduced scrap waste through structured process and design improvements, using data to drive the solution. Maintained strong personal relationships with remote production facilities; engaging and influencing these stakeholders. Provided technical leadership through data analysis and implementation of RCA tools.Multi-site Maintenance EngineerCultivated organizational change for a proactive and predictable culture for asset care. Provided technical support on the creation of functional specifications for new and existing packaging line equipment. Developed strategy for network maintenance initiatives to improve asset reliability. Implemented an Autonomous Maintenance pilot program on coffee pod filler that produced performance results over 25% increase in output.Project EngineerProvided engineering design support for packaging line assembly equipment used on the production of single serve portion packs. Developed innovative and cost-effective process solutions for manufacturing high volume consumer goods products. Coordinated the execution of equipment upgrades and retooling on existing machinery including working with OEM vendors, planning activity schedule, communication with stakeholders and overseeing execution of project.

Provided technical leadership on automation machines for Fusion cartridge assembly. Optimized machine efficiencies (MTBF) through the deployment of root cause analysis, abnormality detection, lubrication standards, design innovations, tooling expertise, establishing visual controls and Autonomous Maintenance tools. Documented process workflows, provided mentorship to junior engineers and provided manufacturing technical support to Berlin factory through scheduled meetings.

Mechanical Design EngineerOversaw design integration of multiple automated machines used to assemble a new razor product. Designed machine structures, developed electrical cabinet enclosures and defined pneumatic system/controls using UG/AutoCAD. Interfaced with electrical, industrial and safety engineering along with OEM vendors to ensure successful machine operation

Machine Designer/Engineer Designed mechanical mechanisms, nest control devices, alignment tooling, cams and photoelectric/inductive detectors. (Unigraphics/AutoCAD. Developed assemblies using roller bearings, linear slides, couplings, cam followers, rotating shafts and welded parts. Specified materials and hardness. Developed system diagrams for pneumatic plumbing, actuators and controls.