Gregory Wesolowski Email & Phone Number

Cupertino, California, Us

• Lead team of engineers to design and deploy novel calibration, test & measurement solutions. • Assess new technology calibration requirements from a mechanical engineering perspective by partnering with cross-functional electrical & software engineers, and R&D teams• Perform detailed mechanical design of measurement and calibration systems (complete component and materials selection, 3D/2D CAD, mechanism design, FEA, GD&T, tolerance analysis)• Collaborate with vendors to develop measurement systems and improve manufacturing and metrology capabilities and processes• Establish best practices and mentor junior team members

Cupertino, California, Us

• Mechanical design and thermal analysis of calibration and test equipment• Modal analysis of acoustically and vibrationally sensitive equipment • Work with vendors to validate fixture designs• Mechanical drawings of PCB boards and flex cables

Kitchener, On, Ca

• Designed parts and electromechanical assemblies in Solidworks to integrate with a custom robotic platform; used creative attention to detail to incorporate industrial design• Created system level electrical schematic diagram and performed electrical harness, routing, and termination design to meet UL standards• Selected appropriate plastics or metals for designs through analysis of mechanical properties and expected load cases• Created fully toleranced 2D drawings considering tolerance analysis and manufacturer capabilities; some drawings created using GD&T• Conducted thermal analysis of electronics enclosures to determine required air volume flow rates to maintain operating temperatures• Used machine shop tools, soldering and crimping tools, and raw materials to prototype designs and install part assemblies

Cupertino, California, Us

• Worked with product designers, industrial designers and quality engineers to qualify manufacturing processes including CNC, laser cutting and ablation, broaching and assembly procedures• Conducted research in laser cutting and heat transfer to develop an experiment to eliminate cosmetic defects occurring during laser cutting of sensitive materials• Independently traveled to China to oversee process trials at current manufacturers, and visited new vendors to evaluate potential partnerships• Investigated ability for adhesives to withstand harsh conditions by trialing different adhesives with multiple assembly procedures followed by environmental and destructive testing • Utilized precise metrology equipment (OMM, profilometer, digital microscope, glossmeter) to measure part features and correlate measurements to visual defects using JMP software• Gained fundamental knowledge of GD&T through week-long course

Cambridge, Ontario, Ca

• Using CATIA, designed an automatic guided vehicle used to transport engine parts, and conducted an FEA study and virtual ergonomic assessment prior to fabrication• Reverse engineered and re-designed the Lexus RX350 engine assembly fixture to commonize fixture for current and future engine models; pulled ahead project completion by one year• Investigated equipment faults of fluid delivery systems during project commissioning and resolved problems with maintenance and engineering teams• Applied project management skills by visiting equipment vendors to outline performance expectations and deadlines for personally designed equipment

Cambridge, Ontario, Ca

• Designed and created toleranced fabrication drawings in CATIA for dozens of part proximity sensor brackets• Independently modified radiator stamping process by designing common part jig for two different vehicle models and coordinated the installation and testing of equipment• Used 3D printed prototype 2014 Corolla parts to teach spot welding robots since metal parts were unavailable and an alternate solution was required• Received a contract upon co-op completion to assist in trial vehicle builds and conduct spot weld accuracy and quality studies

Newmarket, Ontario, Ca

• Conducted extensive field work installing and programming PCS clients, radios and modems to maintain communication between traffic signals and central control room• Optimized traffic flow by making traffic signal timing changes using purpose built software• Deployed mobile camera trailer for traffic monitoring, and message board trailers to divert traffic from congested areas

Toronto, Ontario, Ca

• Tested medical devices such as defibrillators and electronic scalpels to remove defective units• Identified problems in light tools and made necessary repairs to maintain functioning stock of instruments • Assembled coaxial cables responsible for transferring surgical video within the operating room