Guna Palani Email & Phone Number

Chennai, Tn, In

Chennai, Tamil Nadu, India

 Experience in handling Metallurgical lab instruments whichincludes Hardness (Rockwell, Brinell, Vickers & Portable Hardnesstester), Tensile, Optical Emission Spectroscopy, Impact andMetallurgical Microscope. Regularly visit suppliers and address the process improvements.Collect & maintain supplier Quality metrics like Supplier PPM,Supplier Incidents,8D aging etc... Knowledge on various heat treatment processes, Heat treatingequipment, process & Quality control Consideration. Maintain the supplier performance results & audit results. Certified Internal Auditor for ISO 9001 Developed In-house Powder Coating and Nylon Coatingprocesses Special Process Validation plan preparation and executionincluding In-house and Supplier places Knowledge on Special process like Heat treatment, Painting,Powder coating, Nylon Coating, Tungsten Carbide coating,Phosphating, Satellite deposition coating, Electroless NickelPlating with Nedox Coating, Nitriding and Hard Chrome plating Working knowledge on Butterfly Valves, Ball Valve, Knife GateValves and Actuators Doing Failure analysis of field failed components, expectedperformance failures components from R&D and NPD Benchmarking of Competitors Components Maintaining of 5S and ensuring safety inside the shop floor Supporting to new projects for Metallurgical related aspects Having Knowledge on PED 2014/68/EU, UKCA, API 598, NORSOK,NACE MR01751| NACE MR0103, IBR and ISO 9001 Knowledge on WPS/PQR as per ASME Sec. IX 2023 Maintaining material specification database as per changes inmaterial regulation and changes in associated globalstandards of ASTM, EN and ISO. Having Knowledge on fasteners

Chennai, Tamil Nadu, India

 Reduce the Rework/ Rejection in-house through daily, weeklyand monthly review. Heat treatment process & product validation Daily review the Raw material inspection report, Supplierinspection report, heat treatment logbook and SCADA Conducting CQI 9 audit at vendor end and In-house heattreatment processes. Metallurgical investigations of internal and external qualitydefects and failure analysis. Failure Analysis of failed and quality deviated parts inproduction and heat treatment through various case studies todiagnose the cause of failure and to resolve it. Certified IATF 16949-2016 Auditor Supplier development and Customer visit for getting new batchproduction approval process Knowledge on 7 QC Tools and PPAP documents Knowledge on Special process like Through Harding, UpsetForging, Induction hardening, Flame Hardening, FrictionWelding, Projection Welding, Nitriding, Plasma Transferred ArcWelding, Satellite deposition MPI and PT Manpower handling in Lab as well as NDT technicians Handling Receiving inspection department for Metallurgicalrelated processes Reduce the Rework/ Rejection in-house through daily, weeklyand monthly review. Supplier Annual Audit at Steel Mills, Casting and specialprocesses supplier

Chennai, Tamil Nadu, India

Handling Induction Hardening machines for four-wheeler Inputand Output shaft hardening as per drawing requirementDoing Failure analysis of field failed components, expectedperformance failures componentsReduce the Rework/ Rejection in-house through daily review Induction hardening new parameter development for newproduct developmentMaintaining of 5S and ensuring safety inside the shop floor

Mysuru Area, India

Knowledge on various Heat Treatment processes, Heat treatingprocess and quality control consideration.Knowledge of Steel Making, responsible for Steel plant auditing.Experience in Handling Metallurgical lab which includesHardness measurements, Tensile testing, Chemical compositionanalysis, Hardenability testing & Metallurgical reports such asGrain size analysis, Inclusion rating, Decarburization, Macroetch, Microstructure and grain flow reports.Knowledge on Leica Image analyzer softwareKnowledge on ASTM Standards Principle & Practice of FailureanalysisBenchmark Analysis - Analyzing the competitor samples andfinding the material grades & processes.Customer Requirement analysis exploring MetallurgicalrequirementsProviding technical input & engineering support to the teamfrom conception to completion stage of the product.Familiar with materials processing, inspection, mechanical andcorrosion testing, quality control as well as failure analysis ofcarbon steel and corrosion resistant alloysProcessing new development trials like Chromizing, Vanadizing,Austempering.Regular Inspection of Trials, Chain components, Sprockets,Chromizing & vanadizing PinProblem solving and Root cause analysis activities with supplierand customer to eliminate reoccurrence of Metallurgicalrelated issue.Supplier Quality Assurance: Raw material inspection likeMacrostructure, Microstructure, Grain size Analysis, InclusionRating, Hardenability, Hardness, and Decarburization.