Develop test equipment for thermal and optical targeting systems.

Manufacture Lockheed Martin Orion Crew Module. Develop tooling and procedures for assembly of flight hardware.

Part of NASA Development team creating Space Launch Systems for launch of the next generation of rockets.• Designed steel structures, trusses, umbilical arms, piping and electrical cabling and wiring. • Used PDM/Windchill and Advanced Assembly/design techniques of Creo II, Cabling, Piping, & AFX.• Followed standards for Geometric Dimensioning and Tolerancing (GD&T) ASME Y14.5-2009, Engineering Drawing Practices ASME Y14.100, Digital Product Definition Data Practices ASME Y14.41 and… Show more Part of NASA Development team creating Space Launch Systems for launch of the next generation of rockets.• Designed steel structures, trusses, umbilical arms, piping and electrical cabling and wiring. • Used PDM/Windchill and Advanced Assembly/design techniques of Creo II, Cabling, Piping, & AFX.• Followed standards for Geometric Dimensioning and Tolerancing (GD&T) ASME Y14.5-2009, Engineering Drawing Practices ASME Y14.100, Digital Product Definition Data Practices ASME Y14.41 and NASA technical standards.• Developed Mathematical Simulation models using MatLab-Simulink. Show less

Mechanical design of opto-mechanical thermal imaging products, and developed tooling, fixtures and defined processes for implementation, handling, vibration, calibration, EMI, shock, assembly, optical alignment, manufacture, and testing of reconnaissance targeting and acquisition systems, thermal weapons sights, & laser targeting systems.• Made high impact process improvements and plans to repair and redesign systems and sub-systems which lead to higher yield and overall quality, documented… Show more Mechanical design of opto-mechanical thermal imaging products, and developed tooling, fixtures and defined processes for implementation, handling, vibration, calibration, EMI, shock, assembly, optical alignment, manufacture, and testing of reconnaissance targeting and acquisition systems, thermal weapons sights, & laser targeting systems.• Made high impact process improvements and plans to repair and redesign systems and sub-systems which lead to higher yield and overall quality, documented over $1 million/year cost savings.• Created engineering designs and performed analysis.• Lead and/or supported the implementation of solutions for cost reduction initiatives for mechanical design to create robust redesigns.• Fostered development of manufacture process and implementation methods, including lean manufacture, tooling design, material disposition and engineering design of products. • Designed products utilizing sensors, displays, Optics, prisms, mirrors, lasers, splitters.• Designed and developed components utilizing plastic injection molding, thermoforming, compression molding, vacuum forming, extrusions as well as machined parts of aluminum alloys, steel alloys, stainless steel alloys, brass alloys, copper alloys, bronze alloys, nickel alloys, magnesium alloys, titanium alloys, ceramic, glass, castings and sheet metal and machined parts.• Used PDM/Windchill and Advanced design and techniques of Pro/E Wildfire. Show less

Lead and directed engineering firm, responsible for managing key accounts. Achieved excellence in quality and performance within cost targets & development project schedules to develop and implement new mechanical designs for customers which included; Motorola, General Dynamics Robotic Systems, and other local entrepreneurs.

Design of automated loader for Stryker vehicle. Pro Cabling and other components design.

Designed & Developed mechanical solutions for the DWDM Optical Channel Unit (40G fiber optic long haul system) from concept through production.• Developed a new fan controller and implemented a new fan tray for rack mounted system.• Designed a new fiber routing management system, and designed a low profile plastic fiber guide to distribute and protect fiber in limited space. Defined cabling.• I lead the design of a new Optical/electrical circuit card for 40G high-speed optical… Show more Designed & Developed mechanical solutions for the DWDM Optical Channel Unit (40G fiber optic long haul system) from concept through production.• Developed a new fan controller and implemented a new fan tray for rack mounted system.• Designed a new fiber routing management system, and designed a low profile plastic fiber guide to distribute and protect fiber in limited space. Defined cabling.• I lead the design of a new Optical/electrical circuit card for 40G high-speed optical transport system overcoming thermal and mechanical space issues, NEBS level 3 and central office equipment specifications. • Created CCA and PWB documentation and electronic transfer or converting data (ECAD/EMN). PCBA mounting and packaging. Used PDM/Windchill and Advanced design and techniques of Pro/E Wildfire. Show less

Design and Development included implementation of new mechanical designs, including faceplates, printed wiring board assemblies, molded latches, labels, stamped sheet metal parts, machined and cast components, cable assemblies & cabinet enclosure assemblies. Designed Enterprise telephone sets family including over 150 molded plastic components, elastomeric keypads utilizing flexible circuit design, handset design, power distribution unit, circuit cards, and high density cable connector system… Show more Design and Development included implementation of new mechanical designs, including faceplates, printed wiring board assemblies, molded latches, labels, stamped sheet metal parts, machined and cast components, cable assemblies & cabinet enclosure assemblies. Designed Enterprise telephone sets family including over 150 molded plastic components, elastomeric keypads utilizing flexible circuit design, handset design, power distribution unit, circuit cards, and high density cable connector system. Assumed risk and utilized new Stereo-lithography process which was a milestone for the enterprise networks division. Design times were reduced by half by implementing an incredibly robust cabling system. I managed small groups to achieve engineering goals and objectives. Show less