Geoff Zarzecki, P.E. Email & Phone Number

Latham, New York, United States

• Design and develop eletronics enclosures for high volume production.
• Develop IP rated electrical enclosures using CAE tools including CFD and FEA.
• Conduct design reviews and FMEAs.
• Create 3D designs and 2D drawings for new parts.
• Run simulations to optimize designs for requirement specification documents.
• Develop test plans and DOE.

Latham, New York, United States

• Design and develop structural enclosures for high volume production.
• Implement the use of CAE tools, emphasis on CFD for heat flows and FEA for structural analysis.
• Create 3D designs and 2D drawings for new parts.
• Manage engineering change orders for product improvements and cost reductions.

New York City Metropolitan Area

• Design and develop commercial and industrial lighting products.
• Increase the use of CAE tools, emphasis on CFD for thermal flows and FEA for structural analysis.
• Implement lean improvements to improve the processes and standard work.
• Create 3D designs and 2D drawings for new parts and utilize CAE tools for product development.
• Investigate materials use and integrate designs to improve the recyclability and sustainability.
• Serve as subject mater expert for manufacturing process selection and optimization.

• Hired as a Sustaining Engineer II and promoted to New Product Development Engineer, then Mechanical Engineer. In this senior-level role, lead engineering teams in the design, development, and testing of floor care.
• Partner with international teams in product design, transfer, and compliance.
• Implement Lean improvements and Six Sigma tools to optimize manufacturing processes.
• Create 3D designs and 2D drawings for new parts and utilize FEA and CAE tools for part development.
• Reduce costs and complexity by redesigning sheet metal and molded components.
• Design and validate thermal control systems, electric traction drive systems, and brush drive systems for products.

• Managed various engineering projects to design, validate, and test mechanical components of a hybrid transit bus, ensuring proper ride, predictable handling, and system integration into composite structure.
• Designed components for suspension, towing connection points, bumper integration, power train integration, thermal management, and structural housing of battery pack.
• Created test plans and functional prototypes for the electric drivetrain.
• Developed layout of operating controls to optimize driver’s line of sight.
• Performed kinematic and dynamic evaluations using CAE tools.
• Developed a mechanical simulation to evaluate a fully loaded bus on a virtual test track to reduce testing time and costs prior to physical testing.