Hamza Ali Email & Phone Number

Austin, Texas, Us

Austin, Texas, Us

Austin, Texas, Us

Project Roadrunner👍

Project Title: Vapor-selective nanostructured membrane heat exchangers for cooling and dehumidification. Undergraduate Researcher at Ray W. Herrick Laboratories and Birck Nanotechnology Center researching on Novel Heat Membrane Technologies for reducing Energy consumption in residential buildings.• Built data acquisition and control interface in LabVIEW to perform thermodynamic and computational fluid dynamic modeling. • Designed Membrane Heat Exchanger in SolidWorks to ensure design meets requirements by performing stress and failure analysis. • Derived functions from existing simulation data using curve-fitting techniques in MATLAB plots to predict future mechanical behavior of different membrane materials, unit cell structural shapes and strut diameters and lengths.

West Lafayette, Indiana, Us

West Lafayette, In, Us

Student Caller at Dauch Alumni Center, working on raising funds for 'PROTECT PURDUE' through connections with Purdue Alumni.

Austin, Texas, Us

Quality Engineer Intern responsible for the Stator Line of Model 3/Y/X production at GigaFactory Nevada.• Calibrated LMI 2430A profilometers by performing linear regression analysis and logic circuitry programming in LabVIEW. • Created an automated inventory flow tracker for manual tooling around the Stator lines using Python and MySQL. • Designed Tpak (Tesla Semiconductor Package) rework fixture by performing SolidWorks modeling, ANSYS FEA structural simulations and failure envelope plotting in Excel to optimize the use of quad laminates in composites. • Developed PFMEAs, process quality plans, and supplier quality audits to identify critical risks in product design, material selection, and part specifications, closing $1million of supplier unreconciled invoices and ensuring consistency to Tesla quality standards.

Friedrichshafen, Baden-Württemberg, De

1. Designed/assembled a semi-auto rod dispensing mechanism for aluminum casting that was critical for getting casting commissioned, reducing work hours needed by ~90-95%, cost savings of $35k-40k/year. 2. Created Bill of Materials and performed statistical analysis in Minitab for top level assemblies using data extracted through MySQL to drive process decisions, DOEs, and SPC, while driving optimization towards fundamental engineering spec limits. 3. Drive machine qualification including correlation, process capability (CP/CPK) and Gage R&R to support acceptance testing and analysis.

Herzogenaurach, Bavaria, De

• Designed a motorized motion-sensing curtain attached to a ball-bearing axle that opens and closes the housing unit through the transmission of bidirectional rotation of two stepper motors for Adidas Indy Soccer Ball production lines. • Solved delivery target issues by utilizing lean manufacturing and 5S initiatives, resulting in increased revenue of $70,000 quarterly.• Defined project management principles by establishing baseline of cycle time, and cost per unit of 12 sporting good production lines.

West Lafayette, Indiana, Us

• Designed the front impact structure of chassis using NX 12.0 to confirm a 1.4 factor of safety and ensure driver safety in the event of crash. • Led the design, manufacturing, and assembly of the drivetrain for a hub-motor design to replace the current chain sprocket system.

West Lafayette, In, Us

• Shadow events, catering, and sales managers during walkthroughs, staff meetings, and banquet event order meetings. • Update restaurant's advertising software to improve customer communication regarding restaurant events and services. • Provide a high quality guest experience while using front desk processes and procedures. • Develop a new training program for Workers in order to empower them to take initiative as leaders.• Display significant time management and organizational skills during periods of high traffic to enrich customer experience.

West Lafayette, In, Us

• Lead and enhanced student learning of scientific computing, data analysis, and web services in Python and MATLAB. • Instructed 120 first year undergraduate students on methods for image processing with Machine learning in Python for the development of a traffic system that mitigated Purdue University’s campus mobility safety. • Initiated cognitive and development milestones to facilitate affective learning across the student base.

Falls Church, Va, Us

• Placed specific emphasis on mission considerations, Aerodynamic design, propulsion integration and systems selection to provide observation, detection, and targeting imagery of enemy forces and facilities for strikes by other supporting aircraft from a distance of 100,000 feet to provide 4 hours of ground support in a 500 nautical mile radius of its airfield. • Developed MATLAB code for aircraft sizing by taking into consideration Payload Weight, Crew Weight, Specific Fuel consumption (cruise), Specific Fuel consumption (loiter), Loiter Time 1, A-10 Thunderbolt II Max Takeoff Weight, and L/D Ratio (loiter). • Researched military Engine Data on the Airfoil Selection by analyzing maximum lift coefficient, lift coefficient at zero angle of attack, the change of lift coefficients, the drag coefficient at stalling point, drag coefficient at zero angle of attack, the change in drag coefficients, as well as the angle of attack where stalling occurs.

Bachelor Of Science, Mechanical Engineering

Bachelor Of Science, Aeronautical Engineering

High School, Cambridge A Levels, Valedictorian (O Level), Engineering