• The job duties included design, development and project management of company's new and existing products for Class-1 and Class-2 medical devices.• Obtained expertise in handling projects based on design and product improvement in SolidWorks, quality and safety enhancement based on ISO, OSHA and FDA standards as per customer requirements.• Used Enterprise resource planning (ERP) and data collection software Exact MAX used to do QC procedures and production and inventory planning on… Show more • The job duties included design, development and project management of company's new and existing products for Class-1 and Class-2 medical devices.• Obtained expertise in handling projects based on design and product improvement in SolidWorks, quality and safety enhancement based on ISO, OSHA and FDA standards as per customer requirements.• Used Enterprise resource planning (ERP) and data collection software Exact MAX used to do QC procedures and production and inventory planning on the shop floor.• Restructured company’s system for UDI labels and EU-MDR project for ensuring drawings, bill of materials and inventory as per requirement. • Successfully performed IQ-OQ-PQ Validation Processes for the new and existing machines as well as revised current Specs, SOP’s, Master Forms, Maintenance Forms for Documentation Training and Control under ISO 13485:2016 audit. Show less

• Quality testing on various 3D Printing high and low density polymers such as PLA, Nylon and UHMWPE and maintaining electrical equipment & used linear actuator, PID Temperature controller for further testing on new material.• Designed, fabricated & optimized the components as per ANSI/ASME standards on software's like Ultimaker Cura, Pronterface and Fusion 360 using fiberglass, poly-amide taping, heater, sensor, CNC machining, G&M coding and SLA printed Resin caps.

•Mapped the facility and redesigned the floor plan using Autodesk Revit to provide visual warnings to the pedestrians and wave off use of PPE causing less obstruction for material movement and forklifts decreasing travel time up to 20% as per OSHA 1910.144(a), 1910.145 standards.•Applied the quality tools as per the OSHA for safe working facility and used OSHA approved color coding for the safe passage to the company employees and the visitors. Measured the workflow delays for the company… Show more •Mapped the facility and redesigned the floor plan using Autodesk Revit to provide visual warnings to the pedestrians and wave off use of PPE causing less obstruction for material movement and forklifts decreasing travel time up to 20% as per OSHA 1910.144(a), 1910.145 standards.•Applied the quality tools as per the OSHA for safe working facility and used OSHA approved color coding for the safe passage to the company employees and the visitors. Measured the workflow delays for the company using the time study and spaghetti diagram. Show less

•Analyzed processes in 7 food stations with 5000 daily customers. Prepared customer survey’s, Project Charter, KPIV/KPOV’s, FMEA(RPN), Selection Matrix to find the problems. Performed the Time Study to find the Non-Value Added Activities(NVA) & constructed Control Charts(I-MR) improving sigma level from 1.8 to 3.2(around 78% increase).•Recommended to interchange of 3 stations so as to improve productivity and have easier work flow thus decreasing around 10% activity time, improving the… Show more •Analyzed processes in 7 food stations with 5000 daily customers. Prepared customer survey’s, Project Charter, KPIV/KPOV’s, FMEA(RPN), Selection Matrix to find the problems. Performed the Time Study to find the Non-Value Added Activities(NVA) & constructed Control Charts(I-MR) improving sigma level from 1.8 to 3.2(around 78% increase).•Recommended to interchange of 3 stations so as to improve productivity and have easier work flow thus decreasing around 10% activity time, improving the customer satisfaction. Introduced new feedback system, 5S initiatives, online portal to control the improved changes. Show less

•Implemented VTS (vehicle traction system) and designed a tablet based inspection system based on Lean poke- yoke for 20-22 variants and 140-150 checkpoints and helped with external audit reports as per ISO 14001:2015 and familiarized with pit inspection checklists and design standards. •Performed Capacity planning and time study on 6 inspection lines to increase the flow by 120 vehicles per day. Conducted the Maynard Operation Sequence Technique (MOST) on 84 stations at Engine assembly… Show more •Implemented VTS (vehicle traction system) and designed a tablet based inspection system based on Lean poke- yoke for 20-22 variants and 140-150 checkpoints and helped with external audit reports as per ISO 14001:2015 and familiarized with pit inspection checklists and design standards. •Performed Capacity planning and time study on 6 inspection lines to increase the flow by 120 vehicles per day. Conducted the Maynard Operation Sequence Technique (MOST) on 84 stations at Engine assembly achieving the 9% decrease in the assembly time. •Performed Energy conservation on 130 machines and 780 auxiliary units resulting in savings of up to 4 million INR annually. Practically familiarized with various quality and Lean tools such as CTQ, 5S,3G, 3M, REBA, RULA, Pika-pika, Kaizen, JIT, MRP, Quality Circle. Worked on CNC machines using G and M coding, Robotic arm welding and Automatic transmission engines Show less