Design and develop innovative components and assemblies for aerial lift trucks, confirming alignment with the latest industry standards. Evaluate and enhance design improvement ideas to boost product efficiency. Collaborate and function closely with production associates to update and refine documentation as per evolving production capabilities and model-year chassis updates. Conduct comprehensive and detailed analysis, applying advanced engineering principles to resolve complex technical challenges.Key Contributions:• Planned and executed finite element analysis utilizing ANSYS Mechanical Enterprise.• Fostered communication between engineering, QA teams, and service personnel for cohesive project execution and goal alignment.• Devised and applied advanced engineering solutions that increased product performance and reliability.• Successfully integrated new production capabilities, accelerating time-to-market for new models.• Facilitated cross-functional team cooperation, elevating project outcomes. • Patent pending: U.S Patent Application No. 18/435,394. Filed February 7, 2024• Assigned remote design engineering role for Birmingham, AL body plant from April 2020 until April 2021.

Played a key role in the production scheduling of aerial lift truck orders, managing the entire process from initial quote to final product delivery for telecom and electric utility clients. Provided comprehensive quotes, detailed scheduling, and product delivery information to guarantee customer satisfaction. Prepared customized product specifications and proposals to address unique customer needs. Planned and organized proposals for both sales teams and customers, heightening understanding of product features and functionalities. Coordinated customer product inspections and conducted informative facility tours.Key Contributions:• Developed compelling product presentations, contributing to increased customer satisfaction. • Identified and helped resolve technical issues during the sales process, reducing the sales cycle.• Aligned production schedules with customer demands, advancing on-time delivery rate and customer satisfaction.• Maintained a thorough understanding of product offerings and industry trends to strategically support sales efforts.• Enhanced collaboration between sales, engineering, and production teams, leading to more efficient problem-solving and project execution.

Led the development and implementation of a new $1.2M rapid prototyping center, encompassing machine selection, facility setup, and operator training. Oversaw the operation of advanced rapid prototyping equipment, including SLS (3DSystems sPro 60), DMLS (3DSystems ProX 300), and FDM (MakerBot Replicator 2). Led in-depth research and analysis to drive cutting-edge product innovation. Collaborated closely with design, manufacturing, and quality assurance teams for production implementation of new products. Monitored complex project timelines and deliverables. Key Contributions:• Optimized the use of SLS, DMLS, and FDM technologies, increasing prototyping efficiency and reducing lead times.• Executed finite element analyses with ANSYS/Mechanical and ANSYS/STR, elevating product design and performance.• Applied MSC/Adams for dynamic and kinematic analysis, leading to the development and launch of innovative products.• Authored detailed technical documentation to facilitate product development.• Directed and mentored a CAD team of four technicians, improving design output through supervision.

Conducted detailed finite element and kinematic analyses to support and refine new product development. Validated simulated stress analysis results using electrical resistance strain gauges for component durability. Engineered and designed injection-molded components with advanced ergonomic features, including gun stocks and handheld firearm cleaning tools, elevating user comfort and functionality. Developed and implemented experimental fixtures for precise recoil measurement. Key Contributions:• Conducted force, pressure, and strain measurements for dynamic events in millisecond timescale. • Leveraged Vision Research, Inc. Phantom high-speed digital imaging systems and ProAnalyst software to capture accurate component velocity and displacement data.• Applied Six Sigma methodologies with a focus on experimental design to optimize product development processes.• Supervised and guided a CAD team of three technicians, managing daily operations and workflow.• Provided hands-on mentorship to new hires and engineering co-ops, enhancing their skills in mechanical simulation tools.