Hesham Said Email & Phone Number

Petaling Jaya, Selangor, Malaysia

Cairo, Egypt

• Process Improvement Impact: Addressed process defects, yielding a 10% quality improvement, 8% downtime reduction, resulting in a 2.5x productivity increase, and 3% scrap reduction.
• Smart Packaging: Implemented smart packaging for real-time tracking of yarn production and worker traceability, enhancing efficiency and quality control.
• Strategic Expansion: Led the expansion project, increasing the machine fleet from 3 to 13 in 2022. Grew the workforce from 90 to 160, including 3 to 6 engineers, enabling seamless 24/7 operations.
• Implementing of MS ERP system to include end-to-end manufacturing process.
• Market-Driven Product Development: Developed new products aligned with market insights, leading a team through a focused project targeting trends in paddle sport yarn.
• Competitor Collaboration: Hosted international competitors for facility visits, catalyzing the leadership of the merging team for Viva Turf integration.Key responsibilities

Cairo, Egypt

• Production Impact: Transformed production for MEA market expansion, fueling a 10% revenue boost. Trimmed costs by 5% through enhanced labor quality and loyalty.
• Applying innovative technologies & equipment (Robotic arms) to improve production processes
• Production and Training Leadership: Ensure safe operations, compliance, and staff training. Sustain and optimize productivity.
• Capacity Planning and Efficiency: Manage production capacity, staffing, and equipment for efficient planning.
• Maintenance and Quality Control: Supervise maintenance activities and collaborate with the quality team for control procedures, defining performance standards, and conducting regular training for high-quality.

Cairo, Egypt

• Spearheaded the implementation of a chiller line and a scrap recycling machine to advance waste reduction and bolster sustainability endeavors.
• Amplified production capacity by 8% through strategic optimization of machine settings and streamlining of critical processes.
• Cross-Functional Coordination: Coordinated cross-functional teams to integrate equipment within existing production infrastructure.
• Strategic Process Improvement: Develop and implement long-term process improvement strategies to increase efficiency, reduce costs, and improve product quality.
• Root Cause Analysis: Lead investigations of complex manufacturing issues, identifying root causes and developing corrective actions
• Product Industrialization: Successfully orchestrated the industrialization of a new product, guiding the project from initial concept to full-scale production.

Cairo, Egypt

• Collaborative Management: Manage process activities in collaboration with ENGEL original equipment manufacturers (OEM). Oversaw the selection & installation of two additional production lines, ensuring a smooth and.
• Strategically optimized the scrap recycling process, resulting in improved overall efficiency and heightened sustainability measures.
• Efficiency & Optimization: Measured and updated cycle times for efficiency, optimized processes for increased capacity, and provided technical support for continuous improvement.

Bachelor Of Engineering - Be, Mechanical Design Engineering

Activities and Societies: IMechE Formula Student Team, Cairo University Racing Team (CURT)Position: Suspension and Steering Team Leader.

Master Of Business Administration - Mba, Business, Management, Marketing, And Related Support Services, 3.7